106682-9850 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066829850

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106682-9850 1066829850

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Buy INJECTION-PUMP ASSEMBLY 106682-9850 zexel genuine, new aftermarket engine parts with delivery

Service parts 106682-9850 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-3380

3. GOVERNOR 105447-2180

4. SUPPLY PUMP 105237-1541

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105664-0390

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-4640

11. Nozzle and Holder 6162-15-3100

12. Open Pre:MPa(Kqf/cm2) 26.0{265}

13. NOZZLE-HOLDER 105041-7140

14. NOZZLE 105025-0870

15. NOZZLE SET

Include in #1:

106682-9850 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106682-9850 1066829850

Zexel num

Bosch num

Firm num

Name

106682-9850

INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131425-1620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.8 2.75 2.85

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.9

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 388 383 393

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 46 46

Boost pressure mmHg 345 345

Injection quantity adjustment_02

Adjusting point C

Rack position 7.8+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 34 29 39

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 335 335 355

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 700 700 700

Rack position R1-1.4

Boost pressure kPa 23.3 16.6 30

Boost pressure mmHg 175 125 225

Boost compensator adjustment_02

Pump speed r/min 700 700 700

Rack position R1(12.9)

Boost pressure kPa 36.7 34 39.4

Boost pressure mmHg 275 255 295

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Deliver without the torque control spring operating. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Boost compensator stroke: BCL
----------
K=21 BCL=1.4+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=24deg+-5deg

Stop lever angle

N:Normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=37deg+-5deg b=(73deg)

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)

Information:

This manual contains safety, operation instructions, lubrication and maintenance information.Some photographs or illustrations in this publication show details or attachments that may be different from your engine. Guards and covers may have been removed for illustrative purposes.Continuing improvement and advancement of product design may have caused changes to your engine which are not included in this publication.Read - study - and keep it handy. Whenever a question arises regarding your engine, or this publication, please consult your Caterpillar dealer for the latest available information.Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning labels used on the engine.Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this product.Operation
Illustrations guide the operator through correct procedures of checking, starting, operating and stopping the engine.The operation section is a reference for the new operator and a refresher for the experienced one.The operating sections outlined in this publication are organized to assist you with developing the skills and techniques required to operate your engine more efficiently and economically.Maintenance
The maintenance section is a guide to equipment care. The illustrated, step-by-step instructions are grouped by Preventive Maintenance servicing intervals. Items in the "Maintenance Management Schedule" are referenced to detailed instructions that follow.The "Maintenance Management Schedule" items are organized for a Preventive Maintenance Program.If the Preventive Maintenance Program is followed, a periodic tune-up is not required. The implementation of a Preventive Maintenance Management Program should minimize operating costs through cost avoidances resulting from reductions in unscheduled downtime and failures.Maintenance Intervals
The service interval for each item listed in the "Maintenance Management Schedule" is primarily based on the item and its relationship to either engine speed or load.We recommend that these schedules be reproduced for ease of inspection. We also recommend that a maintenance record be maintained as part of the equipment's permanent record.See the "Maintenance Log" section of this publication for information regarding documents that are generally accepted as proof of maintenance or repair.Your authorized Caterpillar dealer can assist you in tailoring your schedule to meet the needs of your operating environment.