106682-9781 ZEXEL 9 400 619 779 BOSCH INJECTION-PUMP ASSEMBLY 9400619779 1066829781


 

Information injection-pump assembly

BOSCH 9 400 619 779 9400619779
ZEXEL 106682-9781 1066829781
106682-9781 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106682-9781 zexel genuine, new aftermarket engine parts with delivery

Service parts 106682-9781 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2062
3. GOVERNOR 105447-1720
4. SUPPLY PUMP 105237-5190
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0540
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4402
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7122
14. NOZZLE 105015-8070
15. NOZZLE SET

Include in #1:

106682-9781 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 779 9400619779
ZEXEL 106682-9781 1066829781


Zexel num
Bosch num
Firm num
Name
106682-9781 
106682-9782 
9 400 619 779 
   
INJECTION-PUMP ASSEMBLY
* K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   326 323 329
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   70.6 70.6
Boost pressure mmHg   530 530
Remarks
Standard point A's rack position same as row R
 
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.6+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   13 11.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   R1-2.6
Boost pressure kPa   8 5.3 10.7
Boost pressure mmHg   60 40 80
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   R1(14.9)
Boost pressure kPa   57.3 50.6 64
Boost pressure mmHg   430 380 480

Test data Ex:

Governor adjustment

Test data 106682-9781
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT for 106684-4311 (3)Boost compensator stroke: BCL (4)Set the No 1 idle sub spring. (5)Set the 2nd idle sub spring. (6)Rack difference between N = N1 and N = N2
----------
K=22 BCL=2.6+-0.1mm N1=1000r/min N2=650r/min
----------

Speed control lever angle

Test data 106682-9781
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=35deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 106682-9781
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)-
----------
aa=0r/min bb=1-0.5mm
----------
a=29deg+-5deg b=(73deg)

Timing setting

Test data 106682-9781
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Information:

Diagnostic Lamp
A DIAGNOSTIC lamp may be included with your engine package. The DIAGNOSTIC lamp indicates an engine diagnostic condition or an electronic governing/control system fault. In most cases a diagnostic code will be stored in permanent memory within the ECM. The diagnostic code can be retrieved by either of two methods; 1) electronic service tool or 2) use the DIAGNOSTIC lamp.The engine may be equipped with a DIAGNOSTIC lamp that automatically flashes an active fault code when there is power to the ECM. ACTIVE Codes - represent problem(s) that currently exist and should be investigated first. If a code is active, the Diagnostic lamp will illuminate and blink every five seconds. LOGGED Codes - represent intermittent problem(s) which may have been temporary or repaired since the time code was logged. These codes do not indicate a repair is needed, but instead are guides or signals when an intermittent situation exists, which could be used to troubleshoot and analyze potential problems. In addition, some LOGGED Codes record events and performance history, rather than problems and/or failures.Diagnostic Flash Code Retrieval
If the DIAGNOSTIC lamp is ON during engine operation, the system has detected a system fault. Use the DIAGNOSTIC lamp or electronic service tool to identify the diagnostic code.The DIAGNOSTIC lamp will illuminate (ON) and blink every five seconds whenever a diagnostic fault is detected by the ECM. The lamp should also illuminate (ON) whenever the START switch is turned ON, but the engine is not running. This condition will test whether the lamp is operating correctly. The DIAGNOSTIC lamp will illuminate for five seconds and turn OFF for an intermittent fault (stays ON ONLY if there is an Active Diagnostic Code).If the DIAGNOSTIC lamp comes ON and stays ON after initial start-up, the ECM has detected a system fault. Use the lamp or the ECAP service tool to determine the diagnostic code.The DIAGNOSTIC lamp can be used to communicate the specific diagnostic fault. With the switch depressed, the DIAGNOSTIC lamp will begin to flash. The sequence of flashes represents the system diagnostic message. Count the first sequence of flashes to determine the first digit of the diagnostic code. After a two second pause, the second sequence of flashes will identify the second digit of the diagnostic code. Any additional diagnostic codes will follow (after a pause) and will be displayed in the same manner.Refer to the Electronic Troubleshooting Manual for troubleshooting ELECTRONIC SYSTEM problems, or for further information or assistance, contact your Caterpillar dealer. Permanent Fault Logging
The system provides Permanent Fault Logging. When the ECM generates a diagnostic code, it will log the code in permanent memory. The logged codes can then be retrieved using an electronic service tool.Intermittent Fault
If the diagnostic lamp comes ON during engine operation, and then goes out, an intermittent fault may be occurring. The electronic control engine system is equipped with permanent fault logging. It will automatically log (or remember) most intermittent faults to help a service technician diagnose an engine problem.If there are no

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Group cross 106682-9781 ZEXEL

Komatsu 

 
6215711215 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 617 636 
6215711216 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z20 181 
6215711217 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711861 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

 
 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 617 637 
6215711862 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711291 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

 
 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 617 638 
6215711292 
INJECTION-PUMP ASSEMBLY
SA12V140

Yanmar 

9 400 610 985 
12666451011 
INJECTION-PUMP ASSEMBLY
6HAL2
9 400 611 395 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 613 014 
12666451012 
INJECTION-PUMP ASSEMBLY
6HAL2
9 400 613 236 
12666451013 
INJECTION-PUMP ASSEMBLY
6HAL2

Mitsubishi-Heav 

 
35A6500270 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 617 639 
35A6510270 
INJECTION-PUMP ASSEMBLY
S6B3
F 019 Z20 182 
35A6520270 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 611 627 
35A6500310 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 612 234 
35A6510310 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 612 434 
35A6520310 
INJECTION-PUMP ASSEMBLY
S6B3
F 019 Z20 183 
35A6530310 
INJECTION-PUMP ASSEMBLY
S6B3

Komatsu 

 
6212711350 
INJECTION-PUMP ASSEMBLY
SA6D140
 
 
INJECTION-PUMP ASSEMBLY
SA6D140

Komatsu 

9 400 617 640 
6212711351 
INJECTION-PUMP ASSEMBLY
SA6D140
F 019 Z10 542 
 
INJECTION-PUMP ASSEMBLY
9 400 611 470 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 067 
6215711930 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z10 130 
 
INJECTION-PUMP ASSEMBLY
106682-9781  

106682-9782 
9 400 619 779 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 641 
6215711950 
INJECTION-PUMP ASSEMBLY
SA12V140

Yanmar 

 
12666451021 
INJECTION-PUMP ASSEMBLY
6HAL2
9 400 611 345 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 612 710 
12666451022 
INJECTION-PUMP ASSEMBLY
6HAL2
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