106682-9771 ZEXEL 9 400 611 470 BOSCH INJECTION-PUMP ASSEMBLY 9400611470 1066829771


 

Information injection-pump assembly

BOSCH 9 400 611 470 9400611470
ZEXEL 106682-9771 1066829771
106682-9771 INJECTION-PUMP ASSEMBLY
Rating:
60
Buy INJECTION-PUMP ASSEMBLY 106682-9771 zexel genuine, new aftermarket engine parts with delivery

Service parts 106682-9771 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2062
3. GOVERNOR 105447-2200
4. SUPPLY PUMP 105237-1690
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0540
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4402
11. Nozzle and Holder 6212-11-3202
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105041-7122
14. NOZZLE 105015-8070
15. NOZZLE SET

Include in #1:

106682-9771 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 470 9400611470
ZEXEL 106682-9771 1066829771


Zexel num
Bosch num
Firm num
Name
106682-9771 
106682-9772 
9 400 611 470 
   
INJECTION-PUMP ASSEMBLY
* K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.5 3.45 3.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13.4
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   315 312 318
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   58.7 58.7
Boost pressure mmHg   440 440
Remarks
Standard point A's rack position same as row R
 
Injection quantity adjustment_02
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   16 14.5 17.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   1000 1000 1000
Rack position   10.9
Boost pressure kPa   4 1.3 6.7
Boost pressure mmHg   30 10 50
Boost compensator adjustment_02
Pump speed r/min   1000 1000 1000
Rack position   13.4
Boost pressure kPa   45.3 38.6 52
Boost pressure mmHg   340 290 390

Test data Ex:

Governor adjustment

Test data 106682-9771
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT for 106684-4301 (4)Set the No 1 idle sub spring. (5)Set the 2nd idle sub spring. (6)Boost compensator stroke: BCL (7)Rack difference between N = N1 and N = N2
----------
K=23 BCL=2.5+-0.1mm N1=1000r/min N2=700r/min
----------

Speed control lever angle

Test data 106682-9771
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=35deg+-5deg b=26deg+-5deg

Stop lever angle

Test data 106682-9771
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=29deg+-5deg b=(73deg)

Timing setting

Test data 106682-9771
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Information:

Commercial Oils
If oils other than Caterpillar oils are used, the following oil specifications provide guidelines for the selection of commercial products.* API specifications CF-4, CF-4/SF, or CF-4/SG
Failure to follow the commercial oil recommendation for API CF-4 performance oils can cause shortened engine life due to piston carbon deposits, liner bore polish and/or abnormally higher increasing oil consumption.API CC and CD oils are unacceptable in this Caterpillar diesel engine.
Lubricant Viscosity Recommendations
The proper SAE grade of oil to select is determined by the minimum outside temperature at which the engine will be started and the maximum outside temperature in which the engine will be operating. This recommendation is to ensure the correct viscosity is used until the next oil change.The recommendation would be to use the highest viscosity oil possible. Even though the ambient temperature may be low, operating engines can still be subjected to normal oil temperatures because of regulated temperature components. The higher viscosity oils will provide better protection to all components which it contacts during the full operating cycle.The use of API CF-4 multi-viscosity oils is recommended because of full protection through a wider temperature range. See chart for recommended viscosity and temperature range.To determine if the oil in the crankcase will flow in cold weather, remove the oil dipstick before starting. If the oil will flow off, the oil is fluid enough to circulate properly. Air Starting Motor Oiler
A lubricator should be used with the starting system.* Use 10 weight non-detergent engine oil above 0°C (32°F) or* diesel fuel or kerosene at temperatures below 0°C (32°F).Lubricant Total Base Number (TBN)
New engine oil must have a TBN of 10 times (for direct injection engines) the percent fuel sulfur as measured by ASTM (American Society of Testing Materials) D2896 method. Refer to the Fuel Specifications in this manual for additional information. Additional Notes
The percentage of sulfur in the fuel will affect the engine oil recommendations. For fuel sulfur effects, the Infrared Analysis or the ASTM D2896 procedure can be used to evaluate the residual neutralization properties of an engine oil. The sulfur products formation depends on the fuel sulfur content, oil formulation, crankcase blowby, engine operating conditions and ambient temperature.The fuel sulfur neutralization of today's new oil formulations along with direct injection (DI) system engines are more effective. Field results indicate that direct injection combustion (DI) systems and the oils now recommended for these engines will operate at an oil TBN equal to 10 times the fuel sulfur. Therefore, the Caterpillar requirements reflect this value of 10 times instead of the previous 20 times for oil TBN when related to fuel sulfur for Cat DI engines and API CF-4 oils. Used oil analysis should be a part of the overall program to provide the assurance that a particular engine installation with all its parameters (engine, oil, operation, maintenance and fuel) are under control. Consult with your Caterpillar dealer for the latest lubrication recommendations.Synthetic Base Stock Oils (SPC)
The performance characteristics of the oil depends on the base oil and

Have questions with 106682-9771?





Group cross 106682-9771 ZEXEL

Komatsu 

 
6215711215 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 617 636 
6215711216 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z20 181 
6215711217 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711861 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

 
 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 617 637 
6215711862 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711291 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

 
 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 617 638 
6215711292 
INJECTION-PUMP ASSEMBLY
SA12V140

Yanmar 

9 400 610 985 
12666451011 
INJECTION-PUMP ASSEMBLY
6HAL2
9 400 611 395 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 613 014 
12666451012 
INJECTION-PUMP ASSEMBLY
6HAL2
9 400 613 236 
12666451013 
INJECTION-PUMP ASSEMBLY
6HAL2

Mitsubishi-Heav 

 
35A6500270 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 617 639 
35A6510270 
INJECTION-PUMP ASSEMBLY
S6B3
F 019 Z20 182 
35A6520270 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 611 627 
35A6500310 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 612 234 
35A6510310 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 612 434 
35A6520310 
INJECTION-PUMP ASSEMBLY
S6B3
F 019 Z20 183 
35A6530310 
INJECTION-PUMP ASSEMBLY
S6B3

Komatsu 

 
6212711350 
INJECTION-PUMP ASSEMBLY
SA6D140
 
 
INJECTION-PUMP ASSEMBLY
SA6D140

Komatsu 

9 400 617 640 
6212711351 
INJECTION-PUMP ASSEMBLY
SA6D140
F 019 Z10 542 
 
INJECTION-PUMP ASSEMBLY
106682-9771  

106682-9772 
9 400 611 470 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 067 
6215711930 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z10 130 
 
INJECTION-PUMP ASSEMBLY
9 400 619 779 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 641 
6215711950 
INJECTION-PUMP ASSEMBLY
SA12V140

Yanmar 

 
12666451021 
INJECTION-PUMP ASSEMBLY
6HAL2
9 400 611 345 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 612 710 
12666451022 
INJECTION-PUMP ASSEMBLY
6HAL2
Back to top