106682-9750 ZEXEL 9 400 611 627 BOSCH INJECTION-PUMP ASSEMBLY 9400611627 1066829750 35a6500310


 

Information injection-pump assembly

BOSCH 9 400 611 627 9400611627
ZEXEL 106682-9750 1066829750
MITSUBISHI-HEAV 35A6500310 35a6500310
106682-9750 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106682-9750 zexel genuine, new aftermarket engine parts with delivery

Service parts 106682-9750 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-3280
3. GOVERNOR 105447-2130
4. SUPPLY PUMP 105237-1690
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0670
7. COUPLING PLATE 156639-6220
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6220
11. Nozzle and Holder 35A61-00010
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105030-4320
14. NOZZLE 105015-8520
15. NOZZLE SET

Include in #1:

106682-9750 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 627 9400611627
ZEXEL 106682-9750 1066829750
MITSUBISHI-HEAV 35A6500310 35a6500310


Zexel num
Bosch num
Firm num
Name
106682-9750 
106682-9751 
9 400 611 627 
35A6500310  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6B3 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-4-1000
Overflow valve   131424-3720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.8 2.75 2.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   13
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   419 410 428
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   93.3 93.3
Boost pressure mmHg   700 700
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.6+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   29.5 26.5 32.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   750 750 750
Rack position   R1-4
Boost pressure kPa   40 37.3 42.7
Boost pressure mmHg   300 280 320
Boost compensator adjustment_02
Pump speed r/min   750 750 750
Rack position   R1(13)
Boost pressure kPa   80 73.3 86.7
Boost pressure mmHg   600 550 650

Test data Ex:

Governor adjustment

Test data 106682-9750
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)At excess fuel lever operation (at boost pressure 0): L1 (4)Boost compensator stroke: BCL (5)Idle sub spring setting: L2.
----------
K=15 L1=13.5+0.2mm BCL=4+-0.1mm L2=4.9-0.5mm
----------

Speed control lever angle

Test data 106682-9750
F:Full speed I:Idle (1)At the center of the lever key groove
----------

----------
a=18deg+-5deg b=34deg+-5deg

Stop lever angle

Test data 106682-9750
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=25deg+-5deg b=53deg+-5deg

0000001101

Test data 106682-9750
N:Normal B:When boosted (1)Rack position = aa at boost pressure = 0. (2)Drive side
----------
aa=13.5+0.2mm
----------
a=(15deg)+-5deg b=(15deg)

Timing setting

Test data 106682-9750
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)




Information:

Literature Information
This manual contains safety, operation instructions, lubrication and maintenance information. This manual should be stored in or near the engine area in a literature holder or literature storage area. Read, study and keep it with the literature and engine information.Some photographs or illustrations in this manual show details or attachments that may be different from your engine. Guards and covers may have been removed for illustrative purposes. Continuing improvement and advancement of product design may have caused changes to your engine which are not included in this manual. Whenever a question arises regarding your engine, or this manual, please consult your Caterpillar dealer for the latest available information.Safety
The safety section lists basic safety precautions. In addition, this section identifies hazardous, warning situations. Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this product.Operation
Operating techniques outlined in this manual are basic. Skill and techniques develop as the operator gains knowledge of the engine and its capabilities, and to assist with developing the skills and techniques required to operate the engine more efficiently and economically.The operation section is a reference for operators, and photographs and illustrations guide the operator through procedures of inspecting, starting, operating and stopping the engine.Maintenance
The maintenance section is a guide to engine care. The illustrated, step-by-step instructions are grouped by fuel consumption, service hours and/or calendar time maintenance intervals. Items in the Maintenance Schedule are referenced to detailed instructions that follow.Use fuel consumption or service hours to determine intervals. Calendar intervals shown (daily, annually, etc.) may be used instead of service meter intervals if they provide more convenient schedules and approximate the indicated service meter reading.Recommended service should always be performed at the service hour interval. The actual operating environment of the engine also governs the maintenance schedule. Therefore, under extremely severe, dusty, wet or freezing cold operating conditions, more frequent lubrication and maintenance than is specified in the Maintenance Schedule may be necessary.The Maintenance Schedule items are organized for a Preventive Maintenance Program. If the Preventive Maintenance Program is followed, a periodic tune-up is not required. The implementation of a Preventive Maintenance Program should minimize operating costs through cost avoidances resulting from reductions in unscheduled downtime and failures.Maintenance Intervals
Perform maintenance on items at multiples of the original requirement. Each level and/or individual items in each level should be shifted ahead or back depending upon your specific maintenance practices, operation and application. We recommend that the maintenance schedules be reproduced and displayed near the engine as a convenient reminder. We also recommend that a maintenance record be maintained as part of the engine's permanent record.See the Maintenance Records section in this manual for information regarding documents that are generally accepted as proof of maintenance or repair. Your authorized Caterpillar engine dealer can assist you in tailoring your Maintenance Schedule to meet the needs of your operating environment.Overhaul
Major engine overhaul details are not covered in this manual except for the interval and the maintenance items

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Group cross 106682-9750 ZEXEL

Komatsu 

 
6215711215 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY
SA12V140

Komatsu 

9 400 617 636 
6215711216 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z20 181 
6215711217 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711861 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

 
 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 617 637 
6215711862 
INJECTION-PUMP ASSEMBLY
SA12V140
 
6215711291 
INJECTION-PUMP ASSEMBLY
SA12V140
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

 
 
INJECTION-PUMP ASSEMBLY
SA12V140
9 400 617 638 
6215711292 
INJECTION-PUMP ASSEMBLY
SA12V140

Yanmar 

9 400 610 985 
12666451011 
INJECTION-PUMP ASSEMBLY
6HAL2
9 400 611 395 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 613 014 
12666451012 
INJECTION-PUMP ASSEMBLY
6HAL2
9 400 613 236 
12666451013 
INJECTION-PUMP ASSEMBLY
6HAL2

Mitsubishi-Heav 

 
35A6500270 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 617 639 
35A6510270 
INJECTION-PUMP ASSEMBLY
S6B3
F 019 Z20 182 
35A6520270 
INJECTION-PUMP ASSEMBLY
S6B3
106682-9750  

106682-9751 
9 400 611 627 
35A6500310 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 612 234 
35A6510310 
INJECTION-PUMP ASSEMBLY
S6B3
9 400 612 434 
35A6520310 
INJECTION-PUMP ASSEMBLY
S6B3
F 019 Z20 183 
35A6530310 
INJECTION-PUMP ASSEMBLY
S6B3

Komatsu 

 
6212711350 
INJECTION-PUMP ASSEMBLY
SA6D140
 
 
INJECTION-PUMP ASSEMBLY
SA6D140

Komatsu 

9 400 617 640 
6212711351 
INJECTION-PUMP ASSEMBLY
SA6D140
F 019 Z10 542 
 
INJECTION-PUMP ASSEMBLY
9 400 611 470 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 067 
6215711930 
INJECTION-PUMP ASSEMBLY
SA12V140
F 019 Z10 130 
 
INJECTION-PUMP ASSEMBLY
9 400 619 779 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 641 
6215711950 
INJECTION-PUMP ASSEMBLY
SA12V140

Yanmar 

 
12666451021 
INJECTION-PUMP ASSEMBLY
6HAL2
9 400 611 345 
 
INJECTION-PUMP ASSEMBLY

Yanmar 

9 400 612 710 
12666451022 
INJECTION-PUMP ASSEMBLY
6HAL2
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