Information injection-pump assembly
ZEXEL
106682-9740
1066829740
MITSUBISHI-HEAV
35A6500270
35a6500270
Rating:
Cross reference number
ZEXEL
106682-9740
1066829740
MITSUBISHI-HEAV
35A6500270
35a6500270
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Overflow valve
131424-3720
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.8
2.75
2.85
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
13.7
Pump speed
r/min
900
900
900
Average injection quantity
mm3/st.
421
412
430
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Boost pressure
kPa
93.3
93.3
Boost pressure
mmHg
700
700
Injection quantity adjustment_02
Adjusting point
C
Rack position
7.1+-0.5
Pump speed
r/min
310
310
310
Average injection quantity
mm3/st.
20.5
17.5
23.5
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
500
500
500
Rack position
R1-3.2
Boost pressure
kPa
33.3
30.6
36
Boost pressure
mmHg
250
230
270
Boost compensator adjustment_02
Pump speed
r/min
500
500
500
Rack position
R1(13.7)
Boost pressure
kPa
80
73.3
86.7
Boost pressure
mmHg
600
550
650
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Boost compensator stroke: BCL
(3)Idle sub spring setting: L1.
----------
K=13 BCL=3.2+-0.1mm L1=6.3-0.5mm
----------
----------
K=13 BCL=3.2+-0.1mm L1=6.3-0.5mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Set the pump speed at aa
(2)Set speed at bb (setting at delivery).
(3)At the center of the lever key groove
----------
aa=600r/min bb=900r/min
----------
a=17deg+-5deg b=14deg+-5deg c=31deg+-5deg
----------
aa=600r/min bb=900r/min
----------
a=17deg+-5deg b=14deg+-5deg c=31deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Pump speed aa, rack position bb
----------
aa=0r/min bb=1-0.5mm
----------
a=33deg+-5deg b=(73deg)
----------
aa=0r/min bb=1-0.5mm
----------
a=33deg+-5deg b=(73deg)
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(20deg)
----------
----------
a=(20deg)
Information:
Extended Warranties & Service Contracts
A wide variety of protection plans are available for Caterpillar 3176 Truck Engines. Consult your local Caterpillar Engine Service dealer for information on the plan shown below which is tailored to fit your needs.* ESC-Extended Service Coverage* OPT-Overhaul Protection for Trucks* Remanufactured Extended Coverage* TOPP-Truck Owner Protection PlanContact your local Caterpillar Engine Service dealer for more detailed information on specific programs and coverages available, or call 1-800-CALL CAT, and ask for the Engine Protection Plan Sales Manager.Emergency Service (U.S.A. only)
When a problem arises concerning the sale, operation or service of your engine, it will normally be handled by the distributor or dealer in your area. The service facility nearest you can be located twenty-four hours a day by calling the appropriate phone numbers listed below.In U.S. (except Illinois, Alaska and Hawaii) Phone 1 (800) 447-4986.In the States of Illinois, Alaska and Hawaii Phone (309) 673-3252 (collect).Your satisfaction is a primary concern to Caterpillar, its distributors and their dealers. To assure your complete satisfaction, we suggest the following steps be followed should you have a problem that has not been handled to your satisfaction.Step One
Discuss your problem with a member of management from the distributorship or dealership. If your problem originates with a dealer, explain the matter to a management member of the distributorship with whom the dealer has his parts and service agreement.Step Two
When it appears that your problem cannot be readily resolved at the distributor level without additional assistance, use the above telephone numbers and ask to talk to a Field Service Coordinator.Step Three
If you are still not satisfied, present the engine matter in writing to:Caterpillar Inc.
Manager, Truck Engine Business
Peoria, Illinois U.S.A.
61629
When contacting the Manager, Truck Engine Business, please keep in mind that ultimately your problem will likely be resolved at the distributorship or dealership using their facilities, equipment, and personnel. Therefore, it is suggested that you follow the above steps in sequence when experiencing a problem.
A wide variety of protection plans are available for Caterpillar 3176 Truck Engines. Consult your local Caterpillar Engine Service dealer for information on the plan shown below which is tailored to fit your needs.* ESC-Extended Service Coverage* OPT-Overhaul Protection for Trucks* Remanufactured Extended Coverage* TOPP-Truck Owner Protection PlanContact your local Caterpillar Engine Service dealer for more detailed information on specific programs and coverages available, or call 1-800-CALL CAT, and ask for the Engine Protection Plan Sales Manager.Emergency Service (U.S.A. only)
When a problem arises concerning the sale, operation or service of your engine, it will normally be handled by the distributor or dealer in your area. The service facility nearest you can be located twenty-four hours a day by calling the appropriate phone numbers listed below.In U.S. (except Illinois, Alaska and Hawaii) Phone 1 (800) 447-4986.In the States of Illinois, Alaska and Hawaii Phone (309) 673-3252 (collect).Your satisfaction is a primary concern to Caterpillar, its distributors and their dealers. To assure your complete satisfaction, we suggest the following steps be followed should you have a problem that has not been handled to your satisfaction.Step One
Discuss your problem with a member of management from the distributorship or dealership. If your problem originates with a dealer, explain the matter to a management member of the distributorship with whom the dealer has his parts and service agreement.Step Two
When it appears that your problem cannot be readily resolved at the distributor level without additional assistance, use the above telephone numbers and ask to talk to a Field Service Coordinator.Step Three
If you are still not satisfied, present the engine matter in writing to:Caterpillar Inc.
Manager, Truck Engine Business
Peoria, Illinois U.S.A.
61629
When contacting the Manager, Truck Engine Business, please keep in mind that ultimately your problem will likely be resolved at the distributorship or dealership using their facilities, equipment, and personnel. Therefore, it is suggested that you follow the above steps in sequence when experiencing a problem.