106682-9660 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066829660 6152751310

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106682-9660 1066829660

KOMATSU 6152751310 6152751310

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Buy INJECTION-PUMP ASSEMBLY 106682-9660 zexel genuine, new aftermarket engine parts with delivery

Service parts 106682-9660 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-3150

3. GOVERNOR 105447-2020

4. SUPPLY PUMP 105237-4910

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105664-2390

7. COUPLING PLATE 156639-4420

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 26.0{265}

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106682-9660 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106682-9660 1066829660

KOMATSU 6152751310 6152751310

Zexel num

Bosch num

Firm num

Name

106682-9660
106682-9661

6152751310 KOMATSU

INJECTION-PUMP ASSEMBLY
6M117A-2 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131425-1620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.8 2.75 2.85

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 15.9

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 429 426 432

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 131 131

Boost pressure mmHg 980 980

Injection quantity adjustment_02

Adjusting point C

Rack position 7.7+-0.5

Pump speed r/min 275 275 275

Average injection quantity mm3/st. 8.5 6.5 10.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position R1-3.9

Boost pressure kPa 30.7 28 33.4

Boost pressure mmHg 230 210 250

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position R1(15.9)

Boost pressure kPa 117 110.3 123.7

Boost pressure mmHg 880 830 930

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Boost compensator stroke: BCL (3)Stop lever at stopping (with the stop lever at full)
----------
K=9 BCL=3.9+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=90mm
----------
a=1deg+-5deg b=39deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)

Information:

Caterpillar Reference Material
The following literature can be obtained through any Caterpillar dealer. The literature specific for your engine can be found in the Information Section, Product Support topic in this manual.Oil
Oil and Your Engine SEBD0640Question & Answer Booklet PEDP7122Cat Lithium Grease (MPGL) PEHP0003Cat Special Purpose Grease (SPG) PEHP0017How to Take a Good Oil Sample PEHP6001Cat Engine Oil Spec Sheets PEHP7504Cat Diesel Engine Oil Spec Sheets PEHP7505Cat Fluids Selector PEWP9733Fuel
Diesel Fuels and Your Engine SEBD0717Coolant
Know Your Cooling System SEBD0518Coolant and Your Engine SEBD0970Miscellaneous
3406B Industrial and Marine Service Manual SENR3023Index to Guidelines for Reusable Parts and Salvage Operations SEBF8029Storage Procedure for Caterpillar Products SEHS9031The Caterpillar Engine Technical Manual (Volume I) LEO0002The Caterpillar Engine Technical Manual (Volume II) LEO0003All of the above publications are available through your Caterpillar dealer.Additional Reference Material
ASTM Specs can normally be obtained from your local technological society, library or college or contacting:* American Society for Testing and Materials
1916 Race St.
Philadelphia, PA 19103
(215) 299-5400
Society of Automotive Engineers (SAE) Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society, or contacting:* Society of Automotive Engineers, Inc.
SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
(412) 776-4841
American Petroleum Institute (API) classification system and oil selection for API Publication No. 1509 can be obtained from your local library, college or technological society, or contact:* American Petroleum Institute
1220 L St.
Washington, DC 20005
(202) 682-8000
Engine Manufacturers Association (EMA) information for lube oil selection can be obtained from your local library, college or technological society, or contact:* Engine Manufacturers Association
Lubricating Oils Data Book
401 N. Michigan Ave. Ste. 2400
Chicago, IL 60611
(312) 644-6610 ext. 3626