Information injection-pump assembly
BOSCH
9 400 610 980
9400610980
ZEXEL
106682-9510
1066829510
Rating:
Service parts 106682-9510 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Include in #1:
106682-9510
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 610 980
9400610980
ZEXEL
106682-9510
1066829510
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Overflow valve
131424-7120
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
4.1
4.05
4.15
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.8
Pump speed
r/min
600
600
600
Each cylinder's injection qty
mm3/st.
276
267.7
284.3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
5.2+-0.5
Pump speed
r/min
350
350
350
Each cylinder's injection qty
mm3/st.
22
19.8
24.2
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
14+-0.5
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
350
350
380
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Notch fixed: K
(2)RACK LIMIT
----------
K=20
----------
----------
K=20
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=32deg+-3deg b=19deg+-5deg c=5deg+-5deg
----------
----------
a=32deg+-3deg b=19deg+-5deg c=5deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=20deg+-5deg b=53deg+-5deg
----------
----------
a=20deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(60deg)
----------
----------
a=(60deg)
Information:
Flywheel And/Or Front Power Take-Off Clutches
Checking Clutch Adjustment
While engaging the clutch to pick up the load, check the clutch adjustment. The clutch should engage with a hard push and distinct snap. If engagement is "soft", adjust the clutch.Adjusting Clutch Engagement
1. Stop the engine and remove the clutch inspection cover. 2. Turn the clutch until the lock pin, engaged in the locking ring, is visible.3. Pull the lock pin out and rotate the locking ring clockwise until the lock pin pops into the next notch. 4. Test the clutch adjustment. If still too "soft", rotate the ring to the next notch. If the adjustment is too tight-turn the ring back one notch.5. Install the cover.Generator Set
Your electric set engine may be equipped with a Caterpillar SR4 Generator. The SR4 Generator is a brushless design, and therefore requires no periodic maintenance other than lubrication of the rear bearing. See Lubrication Instructions.The generator serial number is stamped on the generator housing. The first group of numbers, reading from the left, indicates the frame size. Following this number are the letters BS, BH or BG. The letter B indicates the generator is of the SR4 design. The letter S, H or G indicates the voltage rating of the generator. The following numerical digits are the serial number of the generator in that particular frame size and voltage rating. A complete explanation of the numbers and letters in the serial number are found in the GENERATOR SET SYSTEMS OPERATION SECTION. Always use the complete serial number in your communications with your Caterpillar dealer.If you have a generator of other than Caterpillar design, see the Manufacturer's Instructions.
GENERATOR SERIAL NUMBER LOCATION
Checking Clutch Adjustment
While engaging the clutch to pick up the load, check the clutch adjustment. The clutch should engage with a hard push and distinct snap. If engagement is "soft", adjust the clutch.Adjusting Clutch Engagement
1. Stop the engine and remove the clutch inspection cover. 2. Turn the clutch until the lock pin, engaged in the locking ring, is visible.3. Pull the lock pin out and rotate the locking ring clockwise until the lock pin pops into the next notch. 4. Test the clutch adjustment. If still too "soft", rotate the ring to the next notch. If the adjustment is too tight-turn the ring back one notch.5. Install the cover.Generator Set
Your electric set engine may be equipped with a Caterpillar SR4 Generator. The SR4 Generator is a brushless design, and therefore requires no periodic maintenance other than lubrication of the rear bearing. See Lubrication Instructions.The generator serial number is stamped on the generator housing. The first group of numbers, reading from the left, indicates the frame size. Following this number are the letters BS, BH or BG. The letter B indicates the generator is of the SR4 design. The letter S, H or G indicates the voltage rating of the generator. The following numerical digits are the serial number of the generator in that particular frame size and voltage rating. A complete explanation of the numbers and letters in the serial number are found in the GENERATOR SET SYSTEMS OPERATION SECTION. Always use the complete serial number in your communications with your Caterpillar dealer.If you have a generator of other than Caterpillar design, see the Manufacturer's Instructions.
GENERATOR SERIAL NUMBER LOCATION