106682-9090 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066829090

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106682-9090 1066829090

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Buy INJECTION-PUMP ASSEMBLY 106682-9090 zexel genuine, new aftermarket engine parts with delivery

Service parts 106682-9090 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-2062

3. GOVERNOR 105447-1230

4. SUPPLY PUMP 105237-1690

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105664-0540

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-4422

11. Nozzle and Holder 6212-11-3701

12. Open Pre:MPa(Kqf/cm2) 27.5{280}

13. NOZZLE-HOLDER 105041-7122

14. NOZZLE 105015-8820

15. NOZZLE SET

Include in #1:

106682-9090 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106682-9090 1066829090

Zexel num

Bosch num

Firm num

Name

106682-9090

INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131425-1620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.5 3.45 3.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14.2

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 336 333 339

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Remarks
Standard point A's rack position same as row R

Injection quantity adjustment_02

Adjusting point C

Rack position 8+-0.5

Pump speed r/min 550 550 550

Average injection quantity mm3/st. 44.5 43 46

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (set using 106684-4140) (3)Set the No 1 idle sub spring. (4)Set the 2nd idle sub spring. (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=15 RAL=15.2+0.2mm N1=900r/min N2=700r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=19deg+-5deg b=16deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Normal
----------
aa=0r/min bb=1-0.2mm
----------
a=29deg+-5deg b=(73deg)

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)

Information:

1. Loosen bolts (1) and (2) on belt tightener (3), remove belt (4). 2. Loosen the hose clamp at the water temperature regulator and the water pump. Remove four bolts (5) and remove water pump. The following steps are for the installation of the water pump and belt.3. Position the water pump with two o-ring seals (6) in place. Install four bolts (5) and tighten evenly. Tighten the hose clamp at the water temperature regulator and the water pump.4. Use a breaker bar in square drive slot (7) to apply belt tension, then tighten bolts (1) and (2). To adjust belt to proper tension, see the V-Belt Tension Chart in the Specifications section of this service manual for the correct tension on the belt.End By:a. install belt (Poly-Rib) and tensionerDisassemble And Assemble Water Pump
Start By:a. remove water pump and belt 1. Remove four bolts and remove rear cover (1) with gasket from the water pump.
When pressing the water pump apart do not allow the shaft and pulley to fall to the floor, damage may occur to the pulley.
2. Position water pump in a press. Use spacer plates to level the water pump. Using a small plate from Driver Set (A), press shaft (2) and pulley (3) out of impeller (4). Remove impeller (4).3. Continue to press shaft (2) and pulley (3) out of seal (5) and the water pump housing.4. Use the handle from Driver Set (B) to remove seal (5) from the water pump housing.5. Press shaft (2) and bearing assembly from pulley (3). The following steps are for the assembly of the water pump.6. Press shaft (2) and bearing assembly into pulley (3) until the end of the shaft is flush with the pulley (as illustrated).7. Press shaft (2) and bearing assembly with pulley (3) into water pump housing to the correct pulley position (as illustrated).8. Using Water Pump Seal Installer (C), install seal (5). Press impeller (4) onto shaft (2) to the correct impeller position (as illustrated).9. Position gasket and cover (1) and install the four bolts.End By:a. install water pump and belt