106682-9040 ZEXEL 9 400 617 593 BOSCH INJECTION-PUMP ASSEMBLY 9400617593 1066829040 35a6510340

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 617 593 9400617593

ZEXEL 106682-9040 1066829040

MITSUBISHI-HEAV 35A6510340 35a6510340

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Buy INJECTION-PUMP ASSEMBLY 106682-9040 zexel genuine, new aftermarket engine parts with delivery

Service parts 106682-9040 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-2200

3. GOVERNOR 105447-5770

4. SUPPLY PUMP 105237-1690

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105664-0670

7. COUPLING PLATE 156638-7620

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6220

11. Nozzle and Holder 35A61-00010

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-4320

14. NOZZLE 105015-8520

15. NOZZLE SET

Include in #1:

106682-9040 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 593 9400617593

ZEXEL 106682-9040 1066829040

MITSUBISHI-HEAV 35A6510340 35a6510340

Zexel num

Bosch num

Firm num

Name

106682-9040

9 400 617 593

35A6510340 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S6A3 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131424-3420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.8 2.75 2.85

Rack position
Point A R=A

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 15.3

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 553 544 562

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.6+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 25 22 28

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Maximum - minimum speed specification (using speed lever at adjustment) (2)Target notch: K (3)Idle sub spring setting: L1.
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K=12 L1=6.8-0.5mm
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Speed control lever angle

F:Full speed S:Stop (1)At the center of the lever key groove
----------

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a=17.5deg+-5deg b=33deg+-3deg

0000000901

F:Full load I:Idle S:Stop (1)Use the hole at R = aa (2)Speed = bb, rack position = cc (3)Stop side boss position
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aa=60mm bb=0r/min cc=5.6+-0.1mm
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a=9deg+-5deg b=20deg+-5deg c=34deg+-5deg d=25deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)

Information:

Intake and exhaust valve stems are to be coated with 8T2998 Break-in Lubricant prior to installation in the cylinder head.(1) Exhaust valve.(2) Intake valve.(3) 7C4273 Spring for valves. Free length ... 71.0 mm (2.80 in)Assembled length ... 65.86 mm (2.593 in)Load at assembled length ... 217 22 N (49 5 lb)Minimum operating length ... 50.7 mm (2.00 in)Load at minimum operating length ... 858 40 N (193 9 lb)(4) Height to top of valve guides ... 23.0 0.5 mm (.906 .020 in) Install valve guide with 12.065 mm diameter on spring side of the head.Assemble with seal seated against top of valve guide.(5) Diameter of valve stems (new) ... 8.000 0.008 mm (.3150 .0003 in) "Use again" minimum diameter of valve stems ... 7.965 mm (.3136 in)Bore in valve guides with guides installed in head ... 8.045 0.010 mm (.3167 .0004 in)"Use again" maximum bore in valve guides with guides installed in head ... 8.080 mm (.3181 in)(6) Diameter of valve head: Intake valve ... 47.00 0.13 mm (1.850 .005 in)Exhaust valve ... 40.00 0.13 mm (1.575 .005 in)(7) Angle of valve faces: Intake valve ... 29 1/4 1/4°Exhaust valve ... 45 1/4° (8) Diameter of valve seat inserts: Intake valve ... 50.000 0.013 mm (1.9685 .0005 in)Exhaust valve ... 43.000 0.013 mm (1.6929 .0005 in)Bore in head for valve seat insert:Intake valve ... 49.931 0.013 mm (1.9658 .0005 in)Exhaust valve ... 42.931 0.013 mm (1.6902 .0005 in)Valve seat insert must be shrunk by reduced temperature before installing in head.(9) Angle of valve seat inserts: Intake valve ... 30 1°Exhaust valve ... 45 1°(10) Depth of bore in head for valve seat insert ... 10.00 0.13 mm (.394 .005 in)(11) Outside diameter of the seating face of the valve seat insert: Intake valve ... 45.880 0.085 mm (1.8063 .0033 in)Exhaust valve ... 39.135 0.046 mm (1.5407 .0018 in)(12) "Use again" thickness of valve lip: Intake valve ... 1.80 mm (.071 in)Exhaust valve ... 1.50 mm (.059 in)