106682-4380 ZEXEL 9 400 612 445 BOSCH INJECTION-PUMP ASSEMBLY 9400612445 1066824380 6162732120


 

Information injection-pump assembly

BOSCH 9 400 612 445 9400612445
ZEXEL 106682-4380 1066824380
KOMATSU 6162732120 6162732120
106682-4380 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106682-4380 zexel genuine, new aftermarket engine parts with delivery

Service parts 106682-4380 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106068-2020
3. GOVERNOR 105489-0550
4. SUPPLY PUMP 105237-1591
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0390
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4242
11. Nozzle and Holder 6162-13-3801
12. Open Pre:MPa(Kqf/cm2) 26.6{265}
13. NOZZLE-HOLDER 105041-7101
14. NOZZLE 105015-7060
15. NOZZLE SET

Include in #1:

106682-4380 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 445 9400612445
ZEXEL 106682-4380 1066824380
KOMATSU 6162732120 6162732120


Zexel num
Bosch num
Firm num
Name
106682-4380 
106682-4520 
9 400 612 445 
6162732120  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D170 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.2
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   325.2 323.2 327.2
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   40 40
Boost pressure mmHg   300 300
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.8+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   23.2 21.2 25.2
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   C
Rack position   13.4+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   348.5 338.5 358.5
Fixing the lever   *
Boost pressure kPa   40 40
Boost pressure mmHg   300 300
Rack limit   *
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   11.3
Boost pressure kPa   8 4.7 11.3
Boost pressure mmHg   60 35 85
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   12.2
Boost pressure kPa   26.7 26.7 26.7
Boost pressure mmHg   200 200 200

Test data Ex:

Governor adjustment

Test data 106682-4380
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)RACK LIMIT: RAL (3)Boost compensator stroke: BCL (4)Damper spring setting
----------
RAL=(13.4)mm BCL=0.9+-0.1mm
----------

Speed control lever angle

Test data 106682-4380
F:Full speed
----------

----------
a=17deg+-5deg

0000000901

Test data 106682-4380
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=39deg+-3deg b=15deg+-5deg

Stop lever angle

Test data 106682-4380
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=26mm
----------
a=(4.5deg)+-5deg b=73deg+-5deg

Timing setting

Test data 106682-4380
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Information:


Table 1
Part Number Container Size Volume of Finished Coolant Produced
351-9431 3.8 L (1 US gal) 50.5 L (13.3 US gal)
351-9432 20 L (5.3 US gal) 267 L (70.5 US gal)
351-9433 208 L (55 US gal) 2773 L (733 US gal)
366-2753 (1) 1000 L (264 US gal) 13333 L (3523 US gal)
(1) NACD and LACD onlyMixing Cat ELI
The recommended water for mixing with Cat ELI concentrate is distilled or deionized water. Water must meet requirements of ASTM 1193, "Type IV Reagent Water Specification". If distilled or deionized water is not available, water should meet the “Caterpillar Minimum Acceptable Water Requirements” provided in this Special Publication.To ensure a proper concentration, the preferred method is to mix Cat ELI concentrate with water. Then, add the mixed coolant to the engine cooling system. Add the proper amounts of water and Cat ELI into a clean container and mix thoroughly by manual stirring or mechanical agitation.If the preferred method cannot be performed, a Cat ELI mixture can be made by adding Cat ELI concentrate directly into engine cooling system. Add good quality water until the dilution level is approximately 7.5%. Adequate mixing is attained by operating the engine for at least 30 minutes.Appropriate mixing rates for available ELI container sizes are provided in Table 1.After the addition of water and proper mixing, the concentration of Cat ELI can be determined using the 360-0774 Digital Brix Refractometer.Changing to Cat ELI
For cooling systems previously running Cat ELC or an extended life coolant that meets Cat EC-1 requirements, drain the cooling system and flush with water. Then refill the cooling system with a mixture of 7.5% Cat ELI in water that meets the “Caterpillar Minimum Acceptable Water Requirements”.For cooling systems previously running a conventional heavy-duty coolant or a water/SCA mixture, follow the steps listed in this Special Publication, "Changing to Cat ELC". Then refill the cooling system with a mixture of 7.5% Cat ELI in water that meets the “Caterpillar Minimum Acceptable Water Requirements”.Cat ELI Maintenance
Maintenance of Cat ELI is similar to Cat ELC. A coolant sample should be submitted for S O S Level 2 Coolant Analysis after the first 500 hours of operation and then annually thereafter.Cat ELC Extender should be added at the midpoint of service life (typically 6,000 hours), or as recommended by S O S Coolant Analysis results.Analysis and interpretation of Cat ELI S O S results is similar to the analysis and interpretation of Cat ELC. There will be no glycol and glycol oxidation products, which do not apply to Cat ELI.The concentration of a sample of in-use Cat ELI taken from the cooling system can also be determined using the 360-0774 Digital Brix Refractometer.Note: Clean water is the only flushing agent that is required when Cat ELI is drained from a properly maintained cooling system.Mixing Cat ELI and Cat ELC
Since Cat ELI and Cat ELC are based on the same corrosion inhibitor technology, Cat ELI can be mixed with Cat

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