106682-1010 ZEXEL 9 400 611 276 BOSCH INJECTION-PUMP ASSEMBLY 9400611276 1066821010 1156032530

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 276 9400611276

ZEXEL 106682-1010 1066821010

ISUZU 1156032530 1156032530

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Buy INJECTION-PUMP ASSEMBLY 106682-1010 zexel genuine, new aftermarket engine parts with delivery

Service parts 106682-1010 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-3330

3. GOVERNOR 105487-7380

4. SUPPLY PUMP 105237-5160

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105664-2060

7. COUPLING PLATE

8. _

9. _ 156640-2120

10. NOZZLE AND HOLDER ASSY 105160-4830

11. Nozzle and Holder 1-15300-366-0

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105030-3251

14. NOZZLE 105025-1810

15. NOZZLE SET

Include in #1:

106682-1010 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 276 9400611276

ZEXEL 106682-1010 1066821010

ISUZU 1156032530 1156032530

Zexel num

Bosch num

Firm num

Name

106682-1010

9 400 611 276

1156032530 ISUZU

INJECTION-PUMP ASSEMBLY
6SD1-MTC K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8250

Bosch type code 1 688 901 101

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 20.7

Opening pressure kgf/cm2 211

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.2 3.17 3.23

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.75 60.25

Difference between angles 2
Cal 1-3 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cyl.1-2 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-4 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 13.7

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 176 174 178

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Boost pressure kPa 213 213

Boost pressure mmHg 1600 1600

Injection quantity adjustment_02

Adjusting point Z

Rack position 7.1+-0.5

Pump speed r/min 340 340 340

Average injection quantity mm3/st. 14 12 16

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point D

Rack position R1(12.25 )

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 219 214 224

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_04

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 230 230 270

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 650 650 650

Rack position R1(12.25 )

Boost pressure kPa 156 153.3 158.7

Boost pressure mmHg 1170 1150 1190

Boost compensator adjustment_02

Pump speed r/min 650 650 650

Rack position (13.7)

Boost pressure kPa 200 200 200

Boost pressure mmHg 1500 1500 1500

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator stroke: BCL (3)Set idle sub-spring (with the lever free). (4)Main spring setting
----------
BCL=(1.45)+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)Pull at right angles to the hole at R = aa
----------
aa=135mm
----------
a=(9deg)+-5deg b=(19deg)+-5deg

0000000901

F:Full load (1)Fix using the stopper bolt.
----------

----------
a=15deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=28deg+-5deg b=71deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of damper's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(8deg)

Information:

Section A:
Rotation (seen from the drive end) ... counterclockwise Test on test stand, with SAE 10W oil at 120° F (49° C) Output ... 51 U.S. gpm(193 liter/min) with pump at ... 2550 rpmSection B:
Rotation (seen from the drive end) ... counterclockwise Test on test stand, with SAE 10W oil at 120° F (49° C) Output ... 72 U.S. gpm(272 liter/min) at a pressure of ... 45 psi(310 kPa) with pump at ... 2550 rpmOutput ... 36 U.S. gpm(136 liter/min) at a pressure of ... 81 psi(560 kPa)with pump at ... 2550 rpm Scavenge pump end (Section A)(1) Diameter of drive shaft and idler shaft (new) ... .8000 .0002 in.(20.320 0.005 mm) Bore in bearings for drive shaft and idler shaft (new) ... .8016 .0003 in.(20.361 0.008 mm)(2) Length of gears (new) ... 2.2503 .0010 in.(57.158 0.025 mm) Depth of bores for gears (new) ... 2.2553 .0008 in.(57.285 0.020 mm) Spacer assembly(3) Diameter of drive shaft and idler shaft (new) ... .8747 .0002 in.(22.217 0.005 mm) Bore in bearings for drive shaft and idler shaft (new) ... .8763 .0003 in.(22.258 0.008 mm) Pump body assembly (Section B)(4) Length of gears (new) ... 3.1250 .0010 in.(79.375 0.025 mm) Depth of bores for gears (new) ... 3.1300 .0008 in.(79.502 0.020 mm)(5) Diameter of drive shaft and idler shaft (new) ... .8747 .0002 in.(22.217 0.005 mm) Bore in bearings for drive shaft and idler shaft (new) ... .8763 .0003 in.(22.258 0.008 mm)(6) 2S2760 Spring (oil pressure relief valve): Length under test force ... 4.64 in.(117.9 mm)Test force ... 110 6 lb.(490 27 N)Free length after test ... 6.02 in.(152.9 mm)Outside diameter ... 1.063 in.(27.00 mm)
SCAVENGE PUMP(7) Bearing junction.(8) Position of bearing junction from the centerline through bearing bores ... 30° 15°(9) Install bearings in bottom of gear bores to a depth of ... .060 .010 in.(1.52 0.25 mm) Rotation of pump must be free when turned by hand.