106681-4471 ZEXEL F 01G 09U 1J5 BOSCH INJECTION-PUMP ASSEMBLY f01g09u1j5 1066814471 35a6510040

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 01G 09U 1J5 f01g09u1j5

ZEXEL 106681-4471 1066814471

MITSUBISHI-HEAV 35A6510040 35a6510040

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Buy INJECTION-PUMP ASSEMBLY 106681-4471 zexel genuine, new aftermarket engine parts with delivery

Service parts 106681-4471 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP

3. GOVERNOR 105447-2580

4. SUPPLY PUMP 105237-1690

5. AUTOM. ADVANCE MECHANIS 105682-5010

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105031-4761

14. NOZZLE 105015-4310

15. NOZZLE SET

Include in #1:

106681-4471 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 1J5 f01g09u1j5

ZEXEL 106681-4471 1066814471

MITSUBISHI-HEAV 35A6510040 35a6510040

Zexel num

Bosch num

Firm num

Name

106681-4471

F 01G 09U 1J5

35A6510040 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S6A3-MTK

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131424-3420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.8 2.75 2.85

Rack position
Point A R=A

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14.6

Pump speed r/min 980 980 980

Average injection quantity mm3/st. 504 495 513

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 127 127

Boost pressure mmHg 950 950

Injection quantity adjustment_02

Adjusting point B

Rack position 6.3+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 27 24 30

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position (R1)-1.5

Boost pressure kPa 73.3 70.6 76

Boost pressure mmHg 550 530 570

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position 14.6(R1)

Boost pressure kPa 113 106.3 119.7

Boost pressure mmHg 850 800 900

Timer adjustment

Pump speed r/min 450--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 400

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 700

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
K=14 BCL=1.5+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(21deg)+-5deg b=(36deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal (2)Pump speed aa, rack position bb
----------
aa=0r/min bb=1-0.5mm
----------
a=33deg+-5deg b=(73deg)

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(110deg)

Information:

GUIDELINES FOR REUSABLE PARTS; VALVES AND VALVE SPRINGS, Form SEBF8002, has the procedure necessary for checking used valves and valve springs.(1) 4N5906 Spring for valves (new): Length under test force ... 2.165 in.(54.9 mm)Test force ... 77.0 7.6 lb.(344 34 N)Use again minimum load at length under test force ... 65.4 lb.(291 N)Length of spring at valve open position ... 1.690 in.(42.93 mm)Use again minimum load at valve open position ... 183.6 lb.(817 N)Free length after test ... 2.47 in.(62.7 mm)Outside diameter ... 1.250 in.(31.75 mm)Spring must not be bent more than ... .086 in.(2.18 mm)(2) Height to top of valve guide ... 1.27 .03 in.(32.3 0.8 mm)(3) Diameter of valve stem (new) ... .3717 .0003 in.(9.441 0.008 mm) Use again minimum:4N5653 Exhaust ... Do Not Use Again4N5654 Intake ... .3704 in.(9.408 mm)Bore in valve guide with guide installed in the head (new) ... .3735 .0010 in.(9.487 0.025 mm)(4) Diameter of valve head: Exhaust valve ... 1.646 .005 in.(41.81 0.13 mm)Intake valve ... 1.771 .005 in.(44.98 0.13 mm)(5) Angle of intake valve face ... 291/4° 1/4°Angle of exhaust valve face ... 441/4° 1/4° (6) Depth of bore in head for valve seat insert ... .512 .015 in.(13.00 0.38 mm)(7) Diameter of valve seat insert for exhaust valve ... 1.6870 .0005 in.(42.850 0.013 mm) Bore in head for valve seat insert for exhaust valve ... 1.684 .001 in.(42.77 0.03 mm)Diameter of valve seat insert for intake valve ... 1.8120 .0005 in.(46.025 0.013 mm)Bore in head for valve seat insert for intake valve ... 1.809 .001 in.(45.95 0.03 mm)(8) Angle of face of intake valve seat insert ... 301/4° 1/2°Angle of face of exhaust valve seat insert ... 451/4° 1/2°(9) Dimension from top of closed valve to face of head: Maximum permissible dimension for intake and exhaust ... .048 in.(1.22 mm)Minimum permissible dimension for intake and exhaust ... .008 in.(0.20 mm)(10) Outside diameter of the face of the valve seat insert: Exhaust seat ... 1.591 .005 in.(40.41 0.13 mm)Intake seat ... 1.734 .005 in.(44.04 0.13 mm)(11) "Use again" thickness of valve lip: Exhaust valve ... .080 in.(2.03 mm)Intake valve ... .099 in.(2.51 mm)