106681-4370 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066814370

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106681-4370 1066814370

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 106681-4370 zexel genuine, new aftermarket engine parts with delivery

Service parts 106681-4370 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-3420

3. GOVERNOR 105407-7360

4. SUPPLY PUMP 105237-4080

5. AUTOM. ADVANCE MECHANIS 105682-0160

6. COUPLING PLATE 105664-0730

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 25.5{260}

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106681-4370 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106681-4370 1066814370

Zexel num

Bosch num

Firm num

Name

106681-4370

INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131424-7120

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.1 4.05 4.15

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.9

Pump speed r/min 1175 1175 1175

Each cylinder's injection qty mm3/st. 349 338.5 359.5

Basic *

Fixing the lever *

Boost pressure kPa 98.6 98.6

Boost pressure mmHg 740 740

Injection quantity adjustment_02

Adjusting point B

Rack position 6.7+-0.5

Pump speed r/min 225 225 225

Each cylinder's injection qty mm3/st. 15 13.5 16.5

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 285 285 305

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-0.85

Boost pressure kPa 37.3 34.6 40

Boost pressure mmHg 280 260 300

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1(12.9)

Boost pressure kPa 85.3 85.3 85.3

Boost pressure mmHg 640 640 640

Timer adjustment

Pump speed r/min 400--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 350

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 520

Advance angle deg. 1 0.7 1.3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
K=7 BCL=0.85+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=10deg+-5deg b=33deg+-5deg c=35deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal (2)Pump speed aa, rack position bb
----------
aa=0r/min bb=1-0.5mm
----------
a=25deg+-5deg b=70deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Information:

3. Remove the water temperature regulator bypass water line (1).4. Disconnect the water inlet line from the bottom of the water pump. Disconnect the linkage for the governor.5. Disconnect the water supply line for the aftercooler.6. Install a 3/8"-16 NC forged eyebolt in the top of the water pump. Fasten a hoist to the water pump (2). Remove the bolts that hold the water pump to the engine and the engine oil cooler. Remove the water pump. Weight of the pump is 70 lb. (32 kg).Install Water Pump
1. Fasten a hoist to the water pump (1). Put the pump in position on the engine.2. Install the bolts that hold the water pump to the engine. Install the bolts (2) that fasten the water pump to the oil cooler.3. Install the water lines to the aftercooler and water temperature regulator housing.4. Install and adjust the drive belts on the water pump drive pulley. See LUBRICATION AND MAINTENANCE GUIDE.5. Fill the engine with oil and coolant to the correct levels.Disassemble Water
start by:a) remove water pump 1. Remove the pulley retaining nut and lock. Install tool (A) and remove the pulley. Remove the key.2. Remove the retainer and seal. Remove seal from retainer.3. Remove the cover retaining bolts and nuts. Remove the cover from the water pump housing. 4. Remove the impeller retaining nut. Remove the impeller (1) as the shaft is held and the impeller is turned clockwise.5. Remove the shaft assembly (2) from the housing. Remove the bearing assemblies and spacer from the shaft.6. Remove the carbon seal assembly and lip type seal from the housing.Assemble Water Pump
1. Use tool (A) to install the carbon seal assembly into water pump housing. Install the lip type seal in housing with lip of seal toward bearing assemblies. Put lubrication on the lip of seal with lubricant to be sealed.2. Install the bearing assemblies and spacer on the shaft. Install the shaft assembly in housing.3. Install the seal in the cage with lip of seal toward bearing assemblies. Put lubrication the lip of seal. Install the cage on the housing. 4. Install the pulley, lock and retaining nut. Tighten nut (2) to 100 10 lb.ft. (135.6 13.6 N m) and bend the lock.5. Install the impeller on shaft. Adjust impeller clearance (3) to .010 .005 in. (0.25 0.13 mm). Install the impeller retaining nut (1) and tighten to 50-55 lb. ft. (67.8-76.4 N m). After nut is tightened, hit the pulley end of shaft and check impeller clearance while impeller is turned.6. Install the water pump cover, retaining bolts and nuts.end by:a) install water pump