106681-4205 ZEXEL 9 400 613 234 BOSCH INJECTION-PUMP ASSEMBLY 9400613234 1066814205 35a6540280

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 234 9400613234

ZEXEL 106681-4205 1066814205

MITSUBISHI-HEAV 35A6540280 35a6540280

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Buy INJECTION-PUMP ASSEMBLY 106681-4205 zexel genuine, new aftermarket engine parts with delivery

Service parts 106681-4205 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-2653

3. GOVERNOR 105447-5850

4. SUPPLY PUMP 105237-1690

5. AUTOM. ADVANCE MECHANIS 105682-5100

6. COUPLING PLATE 105664-0670

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6220

11. Nozzle and Holder 35A6100010

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-4320

14. NOZZLE 105015-8520

15. NOZZLE SET

Include in #1:

106681-4205 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 234 9400613234

ZEXEL 106681-4205 1066814205

MITSUBISHI-HEAV 35A6540280 35a6540280

Zexel num

Bosch num

Firm num

Name

106681-4205

9 400 613 234

35A6540280 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S6B3 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131424-3420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.8 2.75 2.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 13.9

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 503 494 512

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 5.6+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 29.5 26.5 32.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 450--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 400

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 700

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Maximum - minimum speed specification (using speed lever at adjustment) (2)Target notch: K (3)Tolerance for racks not indicated: +-0.05mm. (4)Idle sub spring setting: L1.
----------
K=10 L1=4.9-0.5mm
----------

Speed control lever angle

F:Full speed S:Stop (1)At the center of the lever key groove
----------

----------
a=19deg+-5deg b=32deg+-3deg

0000000901

F:Full load I:Idle S:Stop (1)Use the hole at R = aa (2)Stop side boss position
----------
aa=60mm
----------
a=25deg+-5deg b=(32deg)+-5deg c=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)

Information:

start by:a) remove oil pump1. Remove bolt and washer that hold gear on the shaft. 2. Use tooling (A) to remove drive gear (1) from shaft. Remove the key from shaft. 3. Remove retainer (3) for bypass valve.4. Remove spring and bypass valve.5. Remove the cover (2) from pump body. 6. Use tooling (B) to remove bearings from the cover. 7. Remove gears (5) from pump body (4).8. Use tooling (B) to remove bearings from pump body.Assemble Oil Pump
1. Use tooling (A) to install the bearings in the main pump body until they are even with the outside surface of the pump body. Install the bearings so the junctions in the bearings are 30° 15° from the center of the bearing bores and toward the oil pump outlet passage (2) as shown. 2. Install idler gear (1) and drive gear (3) in the oil pump body. Put clean oil on the bearings and gears. 3. Use tooling (A) to install the bearings in cover (4) until they are even with the outside surface of the cover. Install the bearings so the junctions in the bearings are 30° 15° from the center of the bearing bores and toward the oil pump outlet passage as shown. 4. Install bypass valve (5), spring (6), spacer and the retainer in the pump body.5. Install the key on the shaft. 6. Install gear (7) on the shaft. Install the washer and bolt that holds the gear on the shaft.7. Make sure the pump turns freely by hand after it is assembled.end by:a) install oil pump