Information injection-pump assembly
ZEXEL
106681-4190
1066814190
MITSUBISHI-HEAV
35A6500130
35a6500130
Rating:
Service parts 106681-4190 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
35A61-00060
12.
Open Pre:MPa(Kqf/cm2)
29.4{300}
15.
NOZZLE SET
Include in #1:
106681-4190
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
106681-4190
1066814190
MITSUBISHI-HEAV
35A6500130
35a6500130
Zexel num
Bosch num
Firm num
Name
35A6500130 MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6A3-MTK * K 14CA PE6P,6PD PE
S6A3-MTK * K 14CA PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Outer diameter - inner diameter - length (mm) mm 8-4-1000
Overflow valve
131424-3420
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.8
2.75
2.85
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
14.1
Pump speed
r/min
1035
1035
1035
Average injection quantity
mm3/st.
459
450
468
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Boost pressure
kPa
137
137
Boost pressure
mmHg
1030
1030
Injection quantity adjustment_02
Adjusting point
C
Rack position
6.8+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
37
34
40
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Boost compensator adjustment
Pump speed
r/min
750
750
750
Rack position
R1-3.2
Boost pressure
kPa
62.7
60
65.4
Boost pressure
mmHg
470
450
490
Boost compensator adjustment_02
Pump speed
r/min
750
750
750
Rack position
R1(14.1)
Boost pressure
kPa
124
117.3
130.7
Boost pressure
mmHg
930
880
980
Timer adjustment
Pump speed
r/min
450--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
400
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
700
Advance angle
deg.
4
3.5
4.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Boost compensator stroke: BCL
----------
K=19 BCL=3.2+-0.1mm
----------
----------
K=19 BCL=3.2+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=(26deg)+-5deg b=(40deg)+-5deg
----------
----------
a=(26deg)+-5deg b=(40deg)+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Pump speed aa, rack position bb
(2)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=33deg+-5deg b=(73deg)
----------
aa=0r/min bb=1-0.5mm
----------
a=33deg+-5deg b=(73deg)
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(20deg)
----------
----------
a=(20deg)
Information:
start by: a) remove flywheelb) remove electric starting motorc) remove air compressord) remove turbochargere) remove oil pan 1. Remove the bolts from collar (2) and elbow (1).2. Remove the bolts from support (3). Remove bolts (4) from behind the support.3. Remove the exhaust manifold and support. Remove O-ring seal (5) from between the support and flywheel housing. 4. Fasten tooling (A) and a hoist to the flywheel housing (6). Remove the bolts that hold the flywheel housing in position. Remove the flywheel housing. Weight of the housing is 80 lb. (36 kg).
Do not cause damage to the crankshaft rear seal when the flywheel housing is removed.
Install Flywheel Housing
1. Install a new gasket on the rear of the engine block. 2. Put clean SAE 30 engine oil on the crankshaft rear seal wear sleeve and on the rear seal (2).3. Fasten a hoist and tooling (A) to flywheel housing (1). Put the flywheel housing in position on the engine block.
Be careful not to cause damage to the rear seal.
4. Install the bolts that hold the flywheel housing to the cylinder block. 5. Remove tooling (A). Install O-ring seal (5) on the oil (supply) hole in the flywheel housing and between the support.6. Put exhaust manifold and support (6) in position on the flywheel housing.7. Put 9M3710 Anti-Seize Compound on the bolts that hold the exhaust manifold and support. Install the bolts in the support.8. Install the gaskets between exhaust manifold collar (4) and at the elbow (3). Install the bolts and nuts that hold the manifolds together.end by: a) install oil panb) install turbochargerc) install air compressord) install electric startere) install flywheel
Do not cause damage to the crankshaft rear seal when the flywheel housing is removed.
Install Flywheel Housing
1. Install a new gasket on the rear of the engine block. 2. Put clean SAE 30 engine oil on the crankshaft rear seal wear sleeve and on the rear seal (2).3. Fasten a hoist and tooling (A) to flywheel housing (1). Put the flywheel housing in position on the engine block.
Be careful not to cause damage to the rear seal.
4. Install the bolts that hold the flywheel housing to the cylinder block. 5. Remove tooling (A). Install O-ring seal (5) on the oil (supply) hole in the flywheel housing and between the support.6. Put exhaust manifold and support (6) in position on the flywheel housing.7. Put 9M3710 Anti-Seize Compound on the bolts that hold the exhaust manifold and support. Install the bolts in the support.8. Install the gaskets between exhaust manifold collar (4) and at the elbow (3). Install the bolts and nuts that hold the manifolds together.end by: a) install oil panb) install turbochargerc) install air compressord) install electric startere) install flywheel