106681-4102 ZEXEL 9 400 617 491 BOSCH INJECTION-PUMP ASSEMBLY 9400617491 1066814102 12862551016

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 617 491 9400617491

ZEXEL 106681-4102 1066814102

YANMAR 12862551016 12862551016

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Buy INJECTION-PUMP ASSEMBLY 106681-4102 zexel genuine, new aftermarket engine parts with delivery

Service parts 106681-4102 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106068-2282

3. GOVERNOR 105407-4911

4. SUPPLY PUMP 105237-4080

5. AUTOM. ADVANCE MECHANIS 105682-0080

6. COUPLING PLATE 105664-0730

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106681-4102 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 491 9400617491

ZEXEL 106681-4102 1066814102

YANMAR 12862551016 12862551016

Zexel num

Bosch num

Firm num

Name

106681-4102

9 400 617 491

12862551016 YANMAR

INJECTION-PUMP ASSEMBLY
6GHA-ST K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-4-1000

Overflow valve 131425-1620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.1 4.05 4.15

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.8

Pump speed r/min 1150 1150 1150

Each cylinder's injection qty mm3/st. 329 319.1 338.9

Basic *

Fixing the lever *

Boost pressure kPa 93.3 93.3

Boost pressure mmHg 700 700

Injection quantity adjustment_02

Adjusting point B

Rack position 5.8+-0.5

Pump speed r/min 250 250 250

Each cylinder's injection qty mm3/st. 28.5 25.6 31.4

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point C

Rack position 13.3+0.2

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 275 275 335

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-1.7

Boost pressure kPa 40 37.3 42.7

Boost pressure mmHg 300 280 320

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1(12.8)

Boost pressure kPa 80 80 80

Boost pressure mmHg 600 600 600

Timer adjustment

Pump speed r/min 400--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 350

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 520

Advance angle deg. 1 0.7 1.3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Boost compensator stroke (at N = N1)
----------
K=6 RAL=13.3+0.2mm N1=500r/min
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=8deg+-5deg b=34deg+-5deg c=35deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.2mm
----------
a=25deg+-5deg b=70deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Information:

See FLYWHEEL RUNOUT for the correct method of flywheel inspection.(1) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)(2) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb. ft.)(3) Diameter of bushing ... 69.723 0.013 mm (2.7450 .0005 in.) Bore in flywheel ... 69.875 0.013 mm (2.7510 .0005 in.)Maximum permissible temperature of the bushing for installation on torque converter hub ... 315°C (600°F) See Special Instruction, Form No. SMHS6942 for the complete procedure for installation of the 6N9829 Flywheel Adapter Group.6N1299 Flywheel Group for use with SAE No. 1 Flywheel Housing and Clark No. 14, 15 or 16 Twin Disc Torque Converter Without Clutch.
See FLYWHEEL RUNOUT for the correct method of flywheel inspection. Use the specifications for flywheels without BrakeSaver.(1) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N m (200 20 lb. ft.)(2) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)9N2518 and 4W7370 Flywheel Group for use with SAE No. 1 Flywheel Housing and Clark C and CL8000 Series Torque Converter. Can not be used with BrakeSaver.
See FLYWHEEL RUNOUT for the correct method of flywheel inspection. Use Specifications for flywheels without BrakeSaver.(1) Maximum permissible temperature of the gear for installation on the flywheel (do not use a torch) ... 315°C (600°F)(2) Put 2P2506 Thread Lubricant on all bolt threads that hold flywheel to crankshaft and tighten to a torque of ... 270 25 N (200 20 lb. ft.)(3) Bore in bushing ... 52.007 0.013 mm (2.0475 .0005 in.)(4) Diameter of bushing ... 72.022 0.015 mm (2.8355 .0006 in.) Bore in flywheel ... 71.971 0.015 mm (2.8335 .0006 in.)