Information injection-pump assembly
BOSCH
F 019 Z10 640
f019z10640
ZEXEL
106681-4071
1066814071
Rating:
Service parts 106681-4071 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
21.6(220)
15.
NOZZLE SET
Include in #1:
106681-4071
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Model IdentificationNumber
3412C DJN758-762,790, 796-797, 802-805, 807, 809-811, 813, 815, 820-821TFT441PARTS NEEDED
Qty
Part Number Description
* 6I-2358 Injection Pump* Order only if needed after the inspectionhas been completed.ACTION REQUIRED
See the attached Rework Procedure.OWNER NOTIFICATION
U.S. and Canadian owners will receive the attachedOwner Notification.SERVICE CLAIM ALLOWANCES
Caterpillar Dealer Suggested Customer Suggested
Parts Labor Hrs. Parts Labor Hrs. Parts Labor Hrs.
100% 6.5 0 0 0 0
Thisis a 5.0 hr job for the pump relplacement. An additonal 1 hr segment willalso be added to the labor hours to account for dyno testing an enginethat has had the fuel injection pump replaced.* An additional 0.5 hrs will beallowed for inspection per engine. PARTS DISPOSITION
All dealers are to make sure the outsideof the shipping container is marked with the service letter number.***** All Dealers *****Return all defective 6I-2358 injection pumpsremoved from engines. Also send in a copy of the claim to:Caterpillar Inc.
Attn: Supplier Recovery
Service Claims Room
8201 N. University
Peoria, IL 61615MAKE EVERY EFFORT TO COMPLETE THIS PROGRAMAS SOON AS POSSIBLE.Attach. (1-Owner Notification)
(2-Rework Procedure)COPY OF OWNER NOTIFICATION FOR U.S. AND CANADIAN OWNERS
XYZ Corporation
3240 Arrow Drive
Anywhere, YZ 99999PRIORITY - PRODUCT IMPROVEMENT PROGRAM FORREPLACING THE INJECTION PUMPMODELS INVOLVED - CERTAIN 3412C GENERATOR SETSDear Caterpillar Product Owner:The injection pump needs to be inspected andpossibly replaced on the products listed below. You will not be chargedfor the service performed.Contact your local Caterpillar dealer immediatelyto schedule this service. The dealer will advise you of the time requiredto complete this service. Please refer the dealer to their Service Letterdated April 3, 2006 when scheduling this service.We regret the inconvenience this may causeyou, but urge you to have this service performed as soon as possible toprevent unscheduled downtime.Caterpillar Inc.
Identification #(s)Attached to April 3, 2006 Service LetterRework ProcedureInspection: Illustration 1Suspect serial number range is from 14415965to 14446549.
Illustration 2 Illustration 3 Illustration 4 Illustration 5 Illustration 6 Illustration 7 Illustration 8 Illustration 9 Illustration 10 Illustration 11 Illustration 12 Illustration 13 Illustration 14 Illustration 15 Illustration 16Fuel Injection Pump replacement:Follow the removal procedure within publication"Remove Fuel Injection Pumps", SENR4628 to remove the injection pump fromthe engine.After the injection pump is removed, replacethe injection pump using publication "Install Fuel Injection Pumps", SENR4628.
If the fuel injection pump is replacedon an engine it must be dynometer tested to ensure proper functionality.