Information injection-pump assembly
BOSCH
F 01G 09U 1HT
f01g09u1ht
ZEXEL
106679-4150
1066794150
MITSUBISHI-HEAV
3256542040
3256542040
Rating:
Service parts 106679-4150 INJECTION-PUMP ASSEMBLY:
1.
_
3.
GOVERNOR
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
32561-54010
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
106679-4150
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
F 01G 09U 1HT
f01g09u1ht
ZEXEL
106679-4150
1066794150
MITSUBISHI-HEAV
3256542040
3256542040
Zexel num
Bosch num
Firm num
Name
F 01G 09U 1HT
3256542040 MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6A2 * K 14CA PE6P,6PD PE
S6A2 * K 14CA PE6P,6PD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8130
Bosch type code
EFEP215A
Nozzle
105780-0050
Bosch type code
DN6TD119NP1T
Nozzle holder
105780-2090
Bosch type code
EFEP215
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-7420
Overflow valve opening pressure
kPa
255
255
255
Overflow valve opening pressure
kgf/cm2
2.6
2.6
2.6
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.9
3.85
3.95
Rack position
Point A R=A
Point A R=A
Beginning of injection position
Opposite to the driving side NO.1
Opposite to the driving side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
15.1
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
380
371
389
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the rack
*
Rack limit
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
6.1+-0.5
Pump speed
r/min
250
250
250
Average injection quantity
mm3/st.
29.5
26.5
32.5
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Timer adjustment
Pump speed
r/min
450--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
400
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
700
Advance angle
deg.
4
3.5
4.5
Remarks
Finish
Finish
Test data Ex:
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(20deg)
----------
----------
a=(20deg)
Information:
Problem
Under certain operating conditions, customers may complain of slow response and black smoke on certain 435 HP 3208 TA Marine Engines.
Affected Product
Model & Identification Number
Group 1
3208 (01Z25415-25417, 01Z25462, 01Z25463, 01Z25468-25470, 01Z25472, 01Z25475, 01Z25477, 01Z25481, 01Z25486, 01Z25491-25494, 01Z25499, 01Z25500, 01Z25541-25544, 01Z25554, 01Z25555, 01Z25574, 01Z25578, 01Z25579, 01Z25582, 01Z25584-25591, 01Z25596, 01Z25599-25602, 01Z25604, 01Z25605, 01Z25607-25617, 01Z25619, 01Z25620, 01Z25622-25625, 01Z25627, 01Z25629-25635, 01Z25639, 01Z25641-25643, 01Z25650-25652, 01Z25654, 01Z25655, 01Z25661, 01Z25664-25666, 01Z25668, 01Z25671, 01Z25673, 01Z25674, 01Z25678, 01Z25682, 01Z25683, 01Z25686-25688, 01Z25692, 01Z25693, 01Z25696-25698, 01Z25700-25702, 01Z25705-25707, 01Z25711-25717, 01Z25719, 01Z25720, 01Z25722, 01Z25724, 01Z25726, 01Z25728, 01Z25729, 01Z25736, 01Z25738, 01Z25742, 01Z25748, 01Z25750, 01Z25751, 01Z25753, 01Z25755, 01Z25760, 01Z25762, 01Z25764, 01Z25766, 01Z25771, 01Z25773, 01Z25775, 01Z25805-25807, 01Z25815-25817, 01Z25822, 01Z25823, 01Z25829-25833, 01Z25839-25841, 01Z25851-25853, 01Z25857-25860, 01Z25866-25872, 01Z25874, 01Z25876-25878, 01Z25880, 01Z25884-25890, 01Z25892, 01Z25894-25899, 01Z25901-25906, 01Z25909-25914, 01Z25916, 01Z25919-25923, 01Z25925, 01Z25927-25934, 01Z25938-25941, 01Z25944, 01Z25946, 01Z25948, 01Z25951-25953, 01Z25961, 01Z25962, 01Z25964, 01Z25966, 01Z25970-25973, 01Z25977, 01Z25978, 01Z25983, 01Z25984, 01Z25986-25988, 01Z25991-25995, 01Z25997, 01Z25999-26002, 01Z26004, 01Z26006-26014, 01Z26016-26018, 01Z26022, 01Z26023, 01Z26025-26027, 01Z26029-26032, 01Z26034-26051, 01Z26053-26062, 01Z26065, 01Z26066, 01Z26068, 01Z26070, 01Z26071, 01Z26073, 01Z26075-26088, 01Z26090-26107, 01Z26110-26113, 01Z26118-26121, 01Z26123, 01Z26124, 01Z26126-26128, 01Z26130-26133, 01Z26135-26140, 01Z26145-26149, 01Z26153-26155, 01Z26160-26162, 01Z26166, 01Z26169, 01Z26174, 01Z26175, 01Z26180, 01Z26181, 01Z26183-26187, 01Z26189, 01Z26193-26196, 01Z26200, 01Z26202, 01Z26205, 01Z26207, 01Z26218, 01Z26220, 01Z26226, 01Z26233-26235, 01Z26238, 01Z26245, 01Z26253, 01Z26254, 01Z26262, 01Z26264, 01Z26266, 01Z26270-26272, 01Z26274, 01Z26276, 01Z26282-26284, 01Z26289-26291, 01Z26296, 01Z26302-26305, 01Z26307, 01Z26308, 01Z26310, 01Z26311, 01Z26313, 01Z26315-26329, 01Z26331-26341, 01Z26343, 01Z26347-26349, 01Z26352-26356, 01Z26358, 01Z26359, 01Z26363-26367, 01Z26371, 01Z26372, 01Z26375, 01Z26377, 01Z26378, 01Z26381-26383, 01Z26385-26393, 01Z26395-26399, 01Z26401, 01Z26402, 01Z26406, 01Z26407, 01Z26409, 01Z26410, 01Z26415, 01Z26416, 01Z26420-26423, 01Z26425, 01Z26427-26431, 01Z26433, 01Z26435, 01Z26444-26448, 01Z26458-26462, 01Z26465-26475, 01Z26483, 01Z26484, 01Z26488-26507, 01Z26510-26513, 01Z26519, 01Z26521, 01Z26522, 01Z26525, 01Z26537-26540, 01Z26546-26549, 01Z26551-26555, 01Z26563, 01Z26568, 01Z26569, 01Z26571, 01Z26572, 01Z26587, 01Z26589, 01Z26593, 01Z26594, 01Z26599-26601, 01Z26606, 01Z26607, 01Z26611, 01Z26618, 01Z26622-26626, 01Z26628-26644, 01Z26646-26648, 01Z26651-26656, 01Z26658, 01Z26660, 01Z26662, 01Z26664, 01Z26666, 01Z26668, 01Z26670, 01Z26672-26674, 01Z26677-26682, 01Z26684-26686, 01Z26691, 01Z26692, 01Z26709-26712, 01Z26716-26722, 01Z26726, 01Z26727, 01Z26732-26736, 01Z26738, 01Z26745-26748, 01Z26750-26757, 01Z26760-26769, 01Z26771-26779, 01Z26785-26787, 01Z26792-26803, 01Z26810-26814, 01Z26818-26820, 01Z26823-26825, 01Z26828-26833, 01Z26836-26848, 01Z26850-26852, 01Z26854, 01Z26857, 01Z26862, 01Z26867, 01Z26868, 01Z26872, 01Z26873, 01Z26875, 01Z26876, 01Z26880, 01Z26886, 01Z26887, 01Z26889-26891, 01Z26897, 01Z26899-26901, 01Z26907, 01Z26909, 01Z26910, 01Z26912, 01Z26915-26920, 01Z26922, 01Z26925-26931, 01Z26933, 01Z26936-26941, 01Z26947-26949, 01Z26951-26956, 01Z26960-26962, 01Z26968, 01Z26974-26977, 01Z26983, 01Z26988, 01Z26990, 01Z26991, 01Z26994, 01Z26995, 01Z26997, 01Z27001-27005, 01Z27007-27009, 01Z27012, 01Z27013, 01Z27016, 01Z27017, 01Z27023-27027, 01Z27029, 01Z27031, 01Z27033, 01Z27035-27042, 01Z27044, 01Z27049, 01Z27050, 01Z27058, 01Z27060, 01Z27063-27066, 01Z27069-27081)
Group 2
3208 (01Z27085-27089, 01Z27092-27096, 01Z27098, 01Z27099, 01Z27103-27105, 01Z27112, 01Z27114-27117, 01Z27236, 01Z27238, 01Z27243, 01Z27249-27253, 01Z27260, 01Z27261, 01Z27269, 01Z27270, 01Z27275, 01Z27277, 01Z27279, 01Z27281, 01Z27295, 01Z27297-27300, 01Z27302, 01Z27304-27306, 01Z27308, 01Z27310-Up01Z27315, 01Z27317, 01Z27320-27327, 01Z27329-27331, 01Z27334, 01Z27335)
Parts Needed
Group 1
1 - 7M7273 Gasket-Turbo4 - 2N2766 Locknut1 - 1S4810 Gasket1 - 1S6595 Gasket1 - 1055060 Turbo Group-Basic8 - 1153354 Nozzle Assembly-Fuel InjectorGroup 2
8 - 1153354 Nozzle Assembly-Fuel InjectorAction Required
Parts Stock
Remove all 1005866 Turbocharger Groups and 1010060 Fuel Injection Nozzle Assemblies from Parts Stock.
Group 1
Replace the existing turbocharger and fuel injection nozzles with a new 1055060 Basic Turbocharger Group and eight new 1153354 Fuel Injection Nozzle Assemblies.
Group 2
Replace the existing fuel injection nozzles with eight new 1153354 Fuel Injection Nozzle Assemblies.
If "GD" is stamped on the front cover, the rework has already been performed. Do not perform the rework again.
Service Claim Allowances
Parts Stock
Submit one claim for all 1005866 Turbocharger Groups and 1010060 Fuel Injection Nozzle Assemblies removed from Parts Stock.
US and
Under certain operating conditions, customers may complain of slow response and black smoke on certain 435 HP 3208 TA Marine Engines.
Affected Product
Model & Identification Number
Group 1
3208 (01Z25415-25417, 01Z25462, 01Z25463, 01Z25468-25470, 01Z25472, 01Z25475, 01Z25477, 01Z25481, 01Z25486, 01Z25491-25494, 01Z25499, 01Z25500, 01Z25541-25544, 01Z25554, 01Z25555, 01Z25574, 01Z25578, 01Z25579, 01Z25582, 01Z25584-25591, 01Z25596, 01Z25599-25602, 01Z25604, 01Z25605, 01Z25607-25617, 01Z25619, 01Z25620, 01Z25622-25625, 01Z25627, 01Z25629-25635, 01Z25639, 01Z25641-25643, 01Z25650-25652, 01Z25654, 01Z25655, 01Z25661, 01Z25664-25666, 01Z25668, 01Z25671, 01Z25673, 01Z25674, 01Z25678, 01Z25682, 01Z25683, 01Z25686-25688, 01Z25692, 01Z25693, 01Z25696-25698, 01Z25700-25702, 01Z25705-25707, 01Z25711-25717, 01Z25719, 01Z25720, 01Z25722, 01Z25724, 01Z25726, 01Z25728, 01Z25729, 01Z25736, 01Z25738, 01Z25742, 01Z25748, 01Z25750, 01Z25751, 01Z25753, 01Z25755, 01Z25760, 01Z25762, 01Z25764, 01Z25766, 01Z25771, 01Z25773, 01Z25775, 01Z25805-25807, 01Z25815-25817, 01Z25822, 01Z25823, 01Z25829-25833, 01Z25839-25841, 01Z25851-25853, 01Z25857-25860, 01Z25866-25872, 01Z25874, 01Z25876-25878, 01Z25880, 01Z25884-25890, 01Z25892, 01Z25894-25899, 01Z25901-25906, 01Z25909-25914, 01Z25916, 01Z25919-25923, 01Z25925, 01Z25927-25934, 01Z25938-25941, 01Z25944, 01Z25946, 01Z25948, 01Z25951-25953, 01Z25961, 01Z25962, 01Z25964, 01Z25966, 01Z25970-25973, 01Z25977, 01Z25978, 01Z25983, 01Z25984, 01Z25986-25988, 01Z25991-25995, 01Z25997, 01Z25999-26002, 01Z26004, 01Z26006-26014, 01Z26016-26018, 01Z26022, 01Z26023, 01Z26025-26027, 01Z26029-26032, 01Z26034-26051, 01Z26053-26062, 01Z26065, 01Z26066, 01Z26068, 01Z26070, 01Z26071, 01Z26073, 01Z26075-26088, 01Z26090-26107, 01Z26110-26113, 01Z26118-26121, 01Z26123, 01Z26124, 01Z26126-26128, 01Z26130-26133, 01Z26135-26140, 01Z26145-26149, 01Z26153-26155, 01Z26160-26162, 01Z26166, 01Z26169, 01Z26174, 01Z26175, 01Z26180, 01Z26181, 01Z26183-26187, 01Z26189, 01Z26193-26196, 01Z26200, 01Z26202, 01Z26205, 01Z26207, 01Z26218, 01Z26220, 01Z26226, 01Z26233-26235, 01Z26238, 01Z26245, 01Z26253, 01Z26254, 01Z26262, 01Z26264, 01Z26266, 01Z26270-26272, 01Z26274, 01Z26276, 01Z26282-26284, 01Z26289-26291, 01Z26296, 01Z26302-26305, 01Z26307, 01Z26308, 01Z26310, 01Z26311, 01Z26313, 01Z26315-26329, 01Z26331-26341, 01Z26343, 01Z26347-26349, 01Z26352-26356, 01Z26358, 01Z26359, 01Z26363-26367, 01Z26371, 01Z26372, 01Z26375, 01Z26377, 01Z26378, 01Z26381-26383, 01Z26385-26393, 01Z26395-26399, 01Z26401, 01Z26402, 01Z26406, 01Z26407, 01Z26409, 01Z26410, 01Z26415, 01Z26416, 01Z26420-26423, 01Z26425, 01Z26427-26431, 01Z26433, 01Z26435, 01Z26444-26448, 01Z26458-26462, 01Z26465-26475, 01Z26483, 01Z26484, 01Z26488-26507, 01Z26510-26513, 01Z26519, 01Z26521, 01Z26522, 01Z26525, 01Z26537-26540, 01Z26546-26549, 01Z26551-26555, 01Z26563, 01Z26568, 01Z26569, 01Z26571, 01Z26572, 01Z26587, 01Z26589, 01Z26593, 01Z26594, 01Z26599-26601, 01Z26606, 01Z26607, 01Z26611, 01Z26618, 01Z26622-26626, 01Z26628-26644, 01Z26646-26648, 01Z26651-26656, 01Z26658, 01Z26660, 01Z26662, 01Z26664, 01Z26666, 01Z26668, 01Z26670, 01Z26672-26674, 01Z26677-26682, 01Z26684-26686, 01Z26691, 01Z26692, 01Z26709-26712, 01Z26716-26722, 01Z26726, 01Z26727, 01Z26732-26736, 01Z26738, 01Z26745-26748, 01Z26750-26757, 01Z26760-26769, 01Z26771-26779, 01Z26785-26787, 01Z26792-26803, 01Z26810-26814, 01Z26818-26820, 01Z26823-26825, 01Z26828-26833, 01Z26836-26848, 01Z26850-26852, 01Z26854, 01Z26857, 01Z26862, 01Z26867, 01Z26868, 01Z26872, 01Z26873, 01Z26875, 01Z26876, 01Z26880, 01Z26886, 01Z26887, 01Z26889-26891, 01Z26897, 01Z26899-26901, 01Z26907, 01Z26909, 01Z26910, 01Z26912, 01Z26915-26920, 01Z26922, 01Z26925-26931, 01Z26933, 01Z26936-26941, 01Z26947-26949, 01Z26951-26956, 01Z26960-26962, 01Z26968, 01Z26974-26977, 01Z26983, 01Z26988, 01Z26990, 01Z26991, 01Z26994, 01Z26995, 01Z26997, 01Z27001-27005, 01Z27007-27009, 01Z27012, 01Z27013, 01Z27016, 01Z27017, 01Z27023-27027, 01Z27029, 01Z27031, 01Z27033, 01Z27035-27042, 01Z27044, 01Z27049, 01Z27050, 01Z27058, 01Z27060, 01Z27063-27066, 01Z27069-27081)
Group 2
3208 (01Z27085-27089, 01Z27092-27096, 01Z27098, 01Z27099, 01Z27103-27105, 01Z27112, 01Z27114-27117, 01Z27236, 01Z27238, 01Z27243, 01Z27249-27253, 01Z27260, 01Z27261, 01Z27269, 01Z27270, 01Z27275, 01Z27277, 01Z27279, 01Z27281, 01Z27295, 01Z27297-27300, 01Z27302, 01Z27304-27306, 01Z27308, 01Z27310-Up01Z27315, 01Z27317, 01Z27320-27327, 01Z27329-27331, 01Z27334, 01Z27335)
Parts Needed
Group 1
1 - 7M7273 Gasket-Turbo4 - 2N2766 Locknut1 - 1S4810 Gasket1 - 1S6595 Gasket1 - 1055060 Turbo Group-Basic8 - 1153354 Nozzle Assembly-Fuel InjectorGroup 2
8 - 1153354 Nozzle Assembly-Fuel InjectorAction Required
Parts Stock
Remove all 1005866 Turbocharger Groups and 1010060 Fuel Injection Nozzle Assemblies from Parts Stock.
Group 1
Replace the existing turbocharger and fuel injection nozzles with a new 1055060 Basic Turbocharger Group and eight new 1153354 Fuel Injection Nozzle Assemblies.
Group 2
Replace the existing fuel injection nozzles with eight new 1153354 Fuel Injection Nozzle Assemblies.
If "GD" is stamped on the front cover, the rework has already been performed. Do not perform the rework again.
Service Claim Allowances
Parts Stock
Submit one claim for all 1005866 Turbocharger Groups and 1010060 Fuel Injection Nozzle Assemblies removed from Parts Stock.
US and