106679-2040 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066792040 3256502030

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106679-2040 1066792040

MITSUBISHI-HEAV 3256502030 3256502030

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Buy INJECTION-PUMP ASSEMBLY 106679-2040 zexel genuine, new aftermarket engine parts with delivery

Service parts 106679-2040 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP

3. GOVERNOR

4. SUPPLY PUMP 105217-1331

5. AUTOM. ADVANCE MECHANIS 105639-2030

6. COUPLING PLATE 105663-0240

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-4201

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 29.4{300}

13. NOZZLE-HOLDER 105040-2180

14. NOZZLE 105015-4850

15. NOZZLE SET

Include in #1:

106679-2040 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106679-2040 1066792040

MITSUBISHI-HEAV 3256502030 3256502030

Zexel num

Bosch num

Firm num

Name

106679-2040
106679-2042

3256502030 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S6A *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.7 2.65 2.75

Rack position
Point A R=A

Beginning of injection position
Opposite to the driving side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 15.2

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 311.8 302.8 320.8

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 6.4+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 33.7 30.7 36.7

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 21

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 289 289 314

Fixing the rack *

Rack limit *

Timer adjustment

Pump speed r/min 400

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 1.2 0.7 1.7

Timer adjustment_03

Pump speed r/min 1050

Advance angle deg. 3.5 3 4

Timer adjustment_04

Pump speed r/min -

Advance angle deg. 4 4 4

Remarks
Measure the actual speed, stop

Test data Ex:

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)

Information:

Table 1
Required Parts
Callout Part Number Description Qty
1 7E-3870 Muffler Clamp 1
2 309-3554 Diesel Particulate Filter Group 1
3 309-3592 Clamp Assembly 1
4 309-3864 Tube 1
5 122-4026 Spacer 4
6 7X-0605 Hard Washer 6
7 8T-4244 Nut 2
8 8T-4910 Bolt 4
9 271-6537 Exhaust Monitor Group 1
10 216-7990 Installation Assembly 1
11 282-0031 Remote Display 1
12 220-3778 Adapter Cable Assembly (INTERFACE) 1 Parts Location
Illustration 2 g01549193
(1) 7E-3870 Muffler Clamp (2) 309-3554 Diesel Particulate Filter Group (3) 309-3592 Clamp Assembly (4) 309-3864 Tube (5) 122-4026 Spacer (6) 7X-0605 Hard Washer (7) 8T-4244 Nut (8) 8T-4910 Bolt Installation Procedure
You must read and thoroughly understand the guidelines in Special Instruction, REHS1807, "Installation Guide for Particulate Trap Exhaust Filters" before you attempt any part of the following installation procedure.The installation procedure that follows is specific for the listed machines.Diesel Particulate Filter Installation
Remove the existing muffler.
Illustration 3 g01457287
(A) Flared end (1) 7E-3870 Muffler Clamp (4) 309-3864 Tube
Install 309-3864 Tube (4) by attaching flared end (A) to the turbocharger. Leave 7E-3870 Muffler Clamp (1) loosely attached on the other end of tube (4) .
Illustration 4 g01457295
(3) 309-3592 Clamp Assembly (Lower half) (5) 122-4026 Spacer (6) 7X-0605 Hard Washer (8) 8T-4910 Bolt
Remove the two bolts, two hard washers, two lock washers, and two nuts from 309-3592 Clamp Assembly (3). Keep these parts together with the upper half of the clamp assembly. These parts will be reinstalled in Step 8.
Install the lower half of 309-3592 Clamp Assembly (3) to the existing bracket near the turbocharger by using two 8T-4910 Bolts (8), two 7X-0605 Hard Washers (6), and two 122-4026 Spacers (5). Refer to Illustration 4.
Illustration 5 g01457434
(1) 7E-3870 Muffler Clamp (2) 309-3554 Diesel Particulate Filter Group (4) 309-3864 Tube (5) 122-4026 Spacer (6) 7X-0605 Hard Washer (7) 8T-4244 Nut (8) 8T-4910 Bolt
Install 309-3554 Diesel Particulate Filter Group (2) by inserting the inlet tube of the diesel particulate filter over 309-3864 Tube (4). The weight of the diesel particulate filter group is approximately 40 kg (88 lb).
Secure the diesel particulate filter to the other bracket on the engine block by using two 8T-4910 Bolts (8), two 8T-4244 Nuts (7), two 122-4026 Spacers (5), and four 7X-0605 Hard Washers (6) .
Tighten 7E-3870 Muffler Clamp (1) over the inlet tube of the diesel particulate filter