Information injection-pump assembly
BOSCH
F 01G 09U 1HJ
f01g09u1hj
ZEXEL
106676-2671
1066762671
MITSUBISHI
ME444777
me444777
Rating:
Cross reference number
BOSCH
F 01G 09U 1HJ
f01g09u1hj
ZEXEL
106676-2671
1066762671
MITSUBISHI
ME444777
me444777
Zexel num
Bosch num
Firm num
Name
106676-2671
F 01G 09U 1HJ
ME444777 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D24
6D24
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.8
4.75
4.85
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.6
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
98
95
101
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
6.5+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
9.5
6.9
12.1
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
D
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
100
90
110
Fixing the lever
*
Rack limit
*
Timer adjustment
Pump speed
r/min
650--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
600
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1000
Advance angle
deg.
2.5
2
3
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Notch fixed: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Torque spring does not operate.
(4)RACK LIMIT
(5)The torque control spring must does not have a set force.
----------
K=15
----------
----------
K=15
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=(28deg)+-5deg b=(12deg)+-5deg
----------
----------
a=(28deg)+-5deg b=(12deg)+-5deg
Stop lever angle
N:Normal
S:Stop the pump.
----------
----------
a=19deg+-5deg b=53deg+-5deg
----------
----------
a=19deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=13deg
----------
a=(5deg)
----------
aa=13deg
----------
a=(5deg)
Information:
start by: a) remove oil pump1. Turn the crankshaft until the connecting rods are down for two pistons as shown. 2. Remove the nuts (1) and caps (4) from the connecting rods. 3. Remove the bearings (2) from the caps. Push up on connecting rods and remove the upper halves of bearings from the connecting rods.4. Clean the bearing contact surfaces in the caps and the rods. Install the upper halves of the bearings in connecting rods. Put clean oil on the bearings and pull the rod onto crankshaft. Put the lower halves of bearings in the caps.5. Put wire (A) across the lower halves of bearings and install the cap. Install and tighten both nuts on each cap to a torque of 30 3 lb.ft. (4.1 0.4 mkg). Put a mark across the nuts and bolts; and turn the nuts clockwise 90° from the marks as shown.6. Remove the caps, and take a measurement of the thickness of wire (A) to find bearing clearance. Clearance with new parts should be .003 to .006 in. (0.076 to 0.152 mm). Maximum permissible clearance is .010 in. (0.254 mm). 7. Put clean oil on the lower halves of bearings and on the threads of bolts (3). Install the caps on connecting rods. Install and tighten the nuts on each cap to 30 3 lb.ft. (4.1 0.4 mkg). Put a mark across the nuts and bolts; and turn the nuts clockwise 90° from the marks as shown.
Make sure the number mark on the side of connecting rod is the same number and on the same side as the number mark on the cap.
8. Do the above steps again for the remainder of the connecting rod bearings.end by: a) install oil pump
Make sure the number mark on the side of connecting rod is the same number and on the same side as the number mark on the cap.
8. Do the above steps again for the remainder of the connecting rod bearings.end by: a) install oil pump
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Mitsubishi
Mitsubishi
Mitsubishi
106676-2671
F 01G 09U 1HJ
ME444777
INJECTION-PUMP ASSEMBLY
6D24
6D24