106676-2560 ZEXEL 9 400 613 271 BOSCH INJECTION-PUMP ASSEMBLY 9400613271 1066762560 me350752

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 271 9400613271

ZEXEL 106676-2560 1066762560

MITSUBISHI ME350752 me350752

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Buy INJECTION-PUMP ASSEMBLY 106676-2560 zexel genuine, new aftermarket engine parts with delivery

Service parts 106676-2560 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1300

3. GOVERNOR 105923-4970

4. SUPPLY PUMP

105237-4790

5. AUTOM. ADVANCE MECHANIS 105681-2270

6. COUPLING PLATE 105663-0820

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-7570

11. Nozzle and Holder ME152406

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/24.5{250}

13. NOZZLE-HOLDER 105041-4110

14. NOZZLE

15. NOZZLE SET 105019-0780

Include in #1:

106676-2560 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 271 9400613271

ZEXEL 106676-2560 1066762560

MITSUBISHI ME350752 me350752

Zexel num

Bosch num

Firm num

Name

106676-2560

9 400 613 271

ME350752 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D24 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8250

Bosch type code 1 688 901 101

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 20.7

Opening pressure kgf/cm2 211

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131425-0220

Overflow valve opening pressure kPa 157 157 157

Overflow valve opening pressure kgf/cm2 1.6 1.6 1.6

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11.9

Pump speed r/min 700 700 700

Each cylinder's injection qty mm3/st. 118.5 115.5 121.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 8.5+-0.5

Pump speed r/min 410 410 410

Each cylinder's injection qty mm3/st. 15.8 13.4 18.2

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.9)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 118.5 117.5 119.5

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.9

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 117 113 121

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position (R1+0.7)

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 124 120 128

Fixing the lever *

Injection quantity adjustment_06

Adjusting point D

Rack position R1-0.65

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 112.5 106.5 118.5

Fixing the lever *

Timer adjustment

Pump speed r/min 800--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 750

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Damper spring setting
----------
T1=AE41
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting (3)Viewed from feed pump side.
----------
aa=37.5mm
----------
a=1deg+-5deg b=(36.5deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)At pump speed aa and rack position bb, set the stopper bolt. (Confirm non-injection.) (2)Normal engine position (equivalent to R = cc). (3)Use the hole above R = dd
----------
aa=1100r/min bb=3.5+-0.3mm cc=18mm dd=54mm
----------
a=41deg+-5deg b=29.5deg+-5deg c=(20.5deg)+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(8deg)

Information:

O-365
Before/After
PRODUCT SUPPORT PROGRAM FOR INSPECTING AND TIGHTENING THE RETAINER NUT ON 185-2831 FUEL INJECTION LINES ON CERTAIN 3406C GENERATOR SETS
1252 1254 PS43662
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS43662" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Jul2014
PROBLEM
The 185-2831 Fuel Injection Lines may not have been tightened from the factory.
AFFECTED PRODUCT
Model Identification Number
3406C C2G08082, 8086, 8089, 8092, 8096, 8103-8104, 8106, 8109, 8113, 8183
NKM00276, 279, 281, 289-290, 294-298, 384
PARTS NEEDED
No parts needed for this program
ACTION REQUIRED
Open the rocker covers.
Inspect each of the fuel injection line assembly retainer nuts that thread into each of the fuel injector nozzles for the proper torque. Tighten the nut to 42 +/- 6.8 Nm.
Close the rocker covers.
Refer to Disassembly and Assembly, RENR1294.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-8000 hrs,
0-12 mo 0.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.