106676-2463 ZEXEL F 019 Z20 150 BOSCH INJECTION-PUMP ASSEMBLY f019z20150 1066762463 me442613


 

Information injection-pump assembly

BOSCH F 019 Z20 150 f019z20150
ZEXEL 106676-2463 1066762463
MITSUBISHI ME442613 me442613
106676-2463 INJECTION-PUMP ASSEMBLY
Rating:
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Buy INJECTION-PUMP ASSEMBLY 106676-2463 zexel genuine, new aftermarket engine parts with delivery

Service parts 106676-2463 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-6540
3. GOVERNOR 105407-8130
4. SUPPLY PUMP 105207-1200
5. AUTOM. ADVANCE MECHANIS 105681-2900
6. COUPLING PLATE 105663-0550
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7111
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 17.7(180)/21.6(220)
13. NOZZLE-HOLDER 105041-4420
14. NOZZLE 105015-6150
15. NOZZLE SET

Include in #1:

106676-2463 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z20 150 f019z20150
ZEXEL 106676-2463 1066762463
MITSUBISHI ME442613 me442613


Zexel num
Bosch num
Firm num
Name
106676-2463 
F 019 Z20 150 
ME442613  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D24TC K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   134 131 137
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.5+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   12.5 9.9 15.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.7++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   145 145 155
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1200++
Advance angle deg.   0 0 0
Remarks
Do not advance until starting N = 1200.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   2 2 2
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106676-2463
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Rack difference between N = N1 and N = N2 (5)Idle sub spring setting: L1.
----------
K=6 N1=900r/min N2=300r/min L1=4.7+-0.2mm
----------

Speed control lever angle

Test data 106676-2463
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)When pump speed set at bb (3)Stopper bolt setting
----------
aa=920r/min bb=755r/min
----------
a=(2deg)+-5deg b=(15.5deg)+-5deg c=(5deg)+-5deg

Stop lever angle

Test data 106676-2463
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=43.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 106676-2463
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(5deg)




Information:


Image1
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-500000 miles,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 6.0-hour job for Group 1
If the parts that are listed in the ACTION REQUIRED are on the engine, the engine has been previously updated and this Service Letter does not apply. Enter a claim against this service letter and charge 0.5 hours for the inspection time.
If the OEM CGI Flex line is replaced then it should be billed to your local OEM dealership as follows:
Cat Dealer Performs CGI Repair.
- Cat dealer purchases parts from Peterbilt / Kenworth dealer @ retail.
- Cat dealer performs repair (no charge to customer).
- Cat dealer files sublet invoice to Peterbilt / Kenworth dealer for parts (CAT will not increase part price to Peterbilt / Kenworth dealer) and labor reimbursement.
Invoice includes:
1) 17 digit VIN
2) Repair Order #
3) Vehicle mileage
4) Part pricing
5) Labor pricing
. Peterbilt / Kenworth dealer pays Cat dealer
. Peterbilt / Kenworth dealer files warranty claim (normal sublet) to Peterbilt / Kenworth
Peterbilt / Kenworth guarantees payment to Cat for the repairs performed.
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-500000 miles,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 6.0-hour job for Group 2
If the parts that are listed in the ACTION REQUIRED are on the engine, the engine has been previously updated and this Service Letter does not apply. Enter a claim against this service letter and charge 0.5 hours for the inspection time.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Step 1:
Follow instructions outlined in REHS4803.
Step 2:
Attach Data Log of successful regen and attach Air Systems Verification Test report to the Warranty report and add Technician's CWS or SSO ID in the Technicians Name field of the "Warranty Report - User Information screen. See example on page 2 of REHS4803.
NOTE 1:
The seating of the heater wire to the ARD head is critical. There have been some cases of the heater wire interfering with the ARD head and not allowing it to seat properly. Refer to Image 1.1.1 for an example of proper seating.
If the heater wire hex interferes with the ARD head, use a file on the heater wire hex to allow proper seating (Image 1.1.2). DO NOT USE any cleaner after removing material from the hex as it can cause a heater failure. Usually less than 2mm reduction is necessary if proper seating does not take place.
Image1.1.1
Image1.1.2

Have questions with 106676-2463?





Group cross 106676-2463 ZEXEL

Mitsubishi 

9 400 617 446 
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Mitsubishi 

9 400 617 447 
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Mitsubishi 

9 400 617 448 
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Mitsubishi 

9 400 613 328 
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106676-2463  
F 019 Z20 150 
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9 400 611 904 
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