106676-2350 ZEXEL 9 400 617 442 BOSCH INJECTION-PUMP ASSEMBLY 9400617442 1066762350 me158862


 

Information injection-pump assembly

BOSCH 9 400 617 442 9400617442
ZEXEL 106676-2350 1066762350
MITSUBISHI ME158862 me158862
106676-2350 INJECTION-PUMP ASSEMBLY
Rating:
83
Buy INJECTION-PUMP ASSEMBLY 106676-2350 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

BOSCH 9 400 617 442 9400617442
ZEXEL 106676-2350 1066762350
MITSUBISHI ME158862 me158862


Zexel num
Bosch num
Firm num
Name
106676-2350 
9 400 617 442 
ME158862  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D24TC K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   165 162 168
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   33.3 33.3
Boost pressure mmHg   250 250
Injection quantity adjustment_02
Adjusting point   B
Rack position   5+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.5 5.9 11.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 120 160
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-1.75
Boost pressure kPa   4 2.7 5.3
Boost pressure mmHg   30 20 40
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(9.2)
Boost pressure kPa   20 13.3 26.7
Boost pressure mmHg   150 100 200
Timer adjustment
Pump speed r/min   900
Remarks
Measure the actual advance angle.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   2 2 2
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106676-2350
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Main spring setting (5)Set idle sub-spring (6)Boost compensator stroke
----------
K=10
----------

Speed control lever angle

Test data 106676-2350
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(18deg)+-5deg b=(2deg)+-5deg

Stop lever angle

Test data 106676-2350
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery) (2)Stopper bolt setting (3)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=35deg+-5deg b=70deg+-5deg

Timing setting

Test data 106676-2350
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(7deg)




Information:


This is a 4.7-hour job for Group 1
Dealer to perform most economical repair.
Description______________SMCS CODE________Hours
Pump Replacement
Engine Wash______________1251-074_________0.3
R&I Pump ________________1251-010_________4.1
Minor Road Test__________1000-530_________0.3
Exception maybe considered and claimed depending on chassis type.
Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
100% 100% 0% 0% 0% 0%
This is a 0.6-hour job for Group 2
Dealer to perform most economical repair.
Option 1:
0.6 hours will be allowed to inspect the pump when the inspection determines pump serial number is not listed and pump replacement is not necessary.
Description______________SMCS CODE________Hours
Inspect Serial Number____1251-035_________0.6
Option 2 Pump Replacement:
4.7 Hours will be allowed to inspect and replace the pump when the inspection determines the pump serial number is listed and pump replacement is performed.
Description______________SMCS CODE________Hours
Engine Wash______________1251-074_________0.3
R&I Pump ________________1251-010_________4.1
Minor Road Test__________1000-530_________0.3
Exception maybe considered and claimed depending on chassis type.
PARTS DISPOSITION
***** U.S. and Canadian Dealers *****
Make sure the outside of the shipping
container is marked PIXXXX.
Return all Fuel Injection Pumps that are replaced and a copy of the
claim to:
Caterpillar Inc.
Attn: PIXXXXX
BUILDING DD DOCK 8
ROUTE 29 OLD GALENA ROAD
MOSSIVILLE, IL 61552
***** All Other Dealers *****
Handle the parts in accordance with your Warranty Bulletin on
warranty parts handling.
Attach. (1-Owner Notification)
MAKE EVERY EFFORT TO COMPLETE THIS PROGRAM AS SOON AS POSSIBLE.
IMPORTANT: SAFETY
SAFETY ? RECALL FOR REPLACING THE FUEL PUMP
MODELS INVOLVED - C7 and C9 Truck Engines
Dear Caterpillar Product Owner:
This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. This notice is also in accordance with the requirements of the Canadian Motor Vehicle Safety Act. Caterpillar has decided that a defect which relates to motor vehicle safety exists in trucks equipped with certain Caterpillar C7 & C9 engines.
A fuel pump failure will dilute the engine oil with fuel and may cause the turbocharger to fail and cause loss of throttle control and excessive smoke, both of which may result in a situation where a vehicle crash could occur. A new fuel pump will be installed on the engine. You will not be charged for the service performed.
If you are a lessor of these vehicles, you must forward this letter to your lessee within ten days.
If you have had your vehicle repaired prior to receipt of this notice and incurred any costs, you may be eligible for reimbursement. Please contact Caterpillar at this toll free number (800) 447-4986.
If you no longer own vehicle with this engine, please contact Caterpillar at this toll free number (800) 447-4986.
If the dealer is unable to have the repair made, please contact:
Caterpillar Inc.
PO Box 610
Mossville, IL 61552-610
Attn: Engine Products Division
Truck Engine Call Center
Telephone: (800) 447-4986
If you are unable to have the repair made within 60 days or without charge, you may submit a complaint to:
In the U.S.
Administrator
National Highway Traffic Safety Administration
1200 New Jersey Avenue, S.E.
Washington, D.C. 20590
Telephone: 1-888-327-4236 (TTY:1-800-424-9153)or go to http://www.safercar.gov
In Canada
Transport Canada
Road Safety and Motor Vehicle Regulation
Ottawa, Ontario KIA 0N5
Telephone: (613) 993-9851
Caterpillar Inc.
Contact your local Caterpillar dealer immediately to schedule this service. The dealer will advise you of the time required to complete this service. Please refer the dealer to their Service Letter dated -, 2007 when scheduling this service.
We

Have questions with 106676-2350?





Group cross 106676-2350 ZEXEL

Mitsubishi 

9 400 611 200 
ME158630 
INJECTION-PUMP ASSEMBLY
6D24TC
9 400 611 721 
ME158821 
INJECTION-PUMP ASSEMBLY
6D22TC
9 400 611 196 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 612 127 
ME158824 
INJECTION-PUMP ASSEMBLY
6D24T
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 617 440 
ME158828 
INJECTION-PUMP ASSEMBLY
6D24-T
 
ME444310 
INJECTION-PUMP ASSEMBLY
6D24-T
F 01G 09U 1JB 
ME444724 
INJECTION-PUMP ASSEMBLY
6D24-T
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 617 441 
ME158829 
INJECTION-PUMP ASSEMBLY
6D24-T
 
ME444309 
INJECTION-PUMP ASSEMBLY
6D24-T
 
ME444723 
INJECTION-PUMP ASSEMBLY
6D24-T
106676-2350  
9 400 617 442 
ME158862 
INJECTION-PUMP ASSEMBLY
6D24TC
9 400 611 781 
 
INJECTION-PUMP ASSEMBLY
6D24T

Mitsubishi 

9 400 617 443 
ME158888 
INJECTION-PUMP ASSEMBLY
6D24T
9 400 617 444 
ME158889 
INJECTION-PUMP ASSEMBLY
6D24TC
9 400 617 445 
ME158913 
INJECTION-PUMP ASSEMBLY
6D24T
9 400 612 705 
ME158627 
INJECTION-PUMP ASSEMBLY
6D24T
Back to top