106676-2280 ZEXEL 9 400 617 439 BOSCH INJECTION-PUMP ASSEMBLY 9400617439 1066762280 me153213


 

Information injection-pump assembly

BOSCH 9 400 617 439 9400617439
ZEXEL 106676-2280 1066762280
MITSUBISHI ME153213 me153213
106676-2280 INJECTION-PUMP ASSEMBLY
Rating:
65
Buy INJECTION-PUMP ASSEMBLY 106676-2280 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

BOSCH 9 400 617 439 9400617439
ZEXEL 106676-2280 1066762280
MITSUBISHI ME153213 me153213


Zexel num
Bosch num
Firm num
Name
106676-2280 
9 400 617 439 
ME153213  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22T2 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   9
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   131.5 128.2 134.8
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   F
Rack position   5+-0.5
Pump speed r/min   500 500 500
Each cylinder's injection qty mm3/st.   16.5 14 19
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   131.5 130.5 132.5
Basic   *
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(9)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   145 141.8 148.2
Difference in delivery mm3/st.   6.4 6.4 6.4
Fixing the lever   *
Boost pressure kPa   32 32
Boost pressure mmHg   240 240
Injection quantity adjustment_05
Adjusting point   C
Rack position   5.7+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   16.5 14 19
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Perform adjustment of maximum variation between cylinders and confirm point C.
 
Injection quantity adjustment_06
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 70 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R2(R1-1. 45)
Boost pressure kPa   8.7 8.7 8.7
Boost pressure mmHg   65 65 65
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   7.8
Boost pressure kPa   10 8.7 11.3
Boost pressure mmHg   75 65 85
Boost compensator adjustment_03
Pump speed r/min   600 600 600
Rack position   8.4
Boost pressure kPa   14 7.3 20.7
Boost pressure mmHg   105 55 155
Boost compensator adjustment_04
Pump speed r/min   600 600 600
Rack position   R1(9)
Boost pressure kPa   18.7 18.7 18.7
Boost pressure mmHg   140 140 140
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1
Advance angle deg.   0.5
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   N2
Advance angle deg.   1.5 1 2
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106676-2280
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator cancel stroke: BSL (3)Boost compensator stroke: BCL (4)Damper spring setting
----------
BSL=2.2mm BCL=1.45+-0.1mm
----------

Speed control lever angle

Test data 106676-2280
F:Full speed
----------

----------
a=15deg+-5deg

0000000901

Test data 106676-2280
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=24deg+-5deg b=28deg+-3deg

Stop lever angle

Test data 106676-2280
S:Stop the pump. (1)Free (at delivery) (2)Rack position = aa (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=4.1-0.5mm
----------
a=25.5deg+-5deg b=37deg+7deg-5deg

Timing setting

Test data 106676-2280
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=9deg
----------
a=(7deg)




Information:


APRIL 2010
INFORMATION RELEASE MEMO
Reman
PELJ1163 ?2010 Caterpillar CAT REMAN ANNOUNCES AN APPEARANCE CHANGE TO MECHANICAL UNIT INJECTORS FOR 3600 ENGINES
Announcement
In the past, Reman 3600 mechanical unit injectors consistently had only one drill hole in the body. Effective immediately, dealers will now see some bodies with one drill hole and some bodies with two drill holes. Validation tests confirm the number of drill holes will not impact quality, reliability, durability, fit, or performance. Affected part numbers are listed in the table below.
* For serial number specific information please see SISWEB.
Effective immediately, Figure 1 and Figure 2 will both represent acceptable 3600 mechanical unit injector appearances.
Features and Benefits
Cat? Reman Fuel Injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these remanufactured fuel transfer pumps. Cat Reman Fuel Injectors provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included Improved reliability and performance
Worldwide availability through Cat parts distribution system Customer access regardless of location
Backed by Caterpillar parts warranty Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Mechanical Unit Injectors is simple, visual, and requires no special tools. Consult the Unit Injectors ? Mechanical Core Acceptance Criteria SELD0030 for complete details.
Warranty
Please consult the appropriate Cat parts warranty statement for your area.
Core Management
Please refer to the Cat Core Management Information System (CMIS 2) Parts Information application describing all Cat Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://catreman.cat.com. If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. Outside the US please refer to the Core section of the Reman website for appropriate contact information for your region.
For assistance with technical questions, call the Peoria Reman Technical Help Line also toll free at (888) 88-REMAN (outside the US call non-toll free +1-309-494-4342), or use our E-mail address--Reman_Help.

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