106676-2150 ZEXEL 9 400 611 720 BOSCH INJECTION-PUMP ASSEMBLY 9400611720 1066762150 me158668

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 720 9400611720

ZEXEL 106676-2150 1066762150

MITSUBISHI ME158668 me158668

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Buy INJECTION-PUMP ASSEMBLY 106676-2150 zexel genuine, new aftermarket engine parts with delivery

Service parts 106676-2150 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0760

3. GOVERNOR 105488-2450

4. SUPPLY PUMP 105207-1200

5. AUTOM. ADVANCE MECHANIS 105681-2520

6. COUPLING PLATE 105663-0910

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-7550

11. Nozzle and Holder ME158263

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105041-4130

14. NOZZLE

15. NOZZLE SET 105019-0700

Include in #1:

106676-2150 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 720 9400611720

ZEXEL 106676-2150 1066762150

MITSUBISHI ME158668 me158668

Zexel num

Bosch num

Firm num

Name

106676-2150

9 400 611 720

ME158668 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D24-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 8.7

Pump speed r/min 1100 1100 1100

Each cylinder's injection qty mm3/st. 114.5 111.1 117.9

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point C

Rack position 5.2+-0.5

Pump speed r/min 425 425 425

Each cylinder's injection qty mm3/st. 9 7.6 10.4

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(8.7)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 114.5 112.5 116.5

Basic *

Fixing the lever *

Boost pressure kPa 14 14

Boost pressure mmHg 105 105

Injection quantity adjustment_04

Adjusting point B

Rack position R2(R1+0. 3)

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 114.5 108.5 120.5

Fixing the lever *

Boost pressure kPa 14 14

Boost pressure mmHg 105 105

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 60 140

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R2-0.3

Boost pressure kPa 3.3 3.3 5.3

Boost pressure mmHg 25 25 40

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R2(R1+0. 3)

Boost pressure kPa 5.3 5.3 7.3

Boost pressure mmHg 40 40 55

Timer adjustment

Pump speed r/min 0

Advance angle deg. 2.5 2 3

Timer adjustment_02

Pump speed r/min 300

Advance angle deg. 2.5 2 3

Remarks
Start

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 0 0 0

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator cancel stroke: BSL (3)Set the governor spring. (4)Damper spring setting (5)Boost compensator stroke: BCL
----------
BSL=1.6mm BCL=0.3+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=19deg+-5deg b=16deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting (2)At rack = aa, speed = bb
----------
aa=7.3mm bb=600r/min
----------
a=5deg+-5deg b=7deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Use the hole at R = bb (4)Rack position = cc or less (Confirm non-injection) (5)Stopper bolt setting (6)Set the stopper bolt at the lever angle.
----------
aa=(15.3)mm bb=20mm cc=3.2mm
----------
a=2deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(6deg)

Information:

Installation Procedure
Illustration 1 g06124125
Remove plate (1) and discard. Save the hardware and hook assembly (2) for reuse.
Illustration 2 g06124137
(3) 5I-3822 Plate
Weld plate (3) in the location specified in Illustration 2.
Illustration 3 g06124150
Remove two hoses (4).
Illustration 4 g06124157
(5) 467-9635 Hose
(6) 428-8808 Hose Clamp
(7) 418-2057 Hose
(8) 467-9634 Hose
(9) 5P-4924 Elbow
(10) 6V-3250 O-Ring Seal
(11) 424-1209 Tank
Install hose (7) and two hose clamps (6). Slowly tighten the clamps to 6.6 0.2 N m (58 1.8 lb in).
Install one end of hose (5) on the coolant tube and the other on tank (11). Secure the hose using two hose clamps (6). Slowly tighten the clamps to 6.6 0.2 N m (58 1.8 lb in).
Install elbow (9) and O-ring (10) onto tank (11). Tighten the elbow to 28 4 N m (21 3 lb ft).
Install hose (8) as shown using two hose clamps (6). Slowly tighten the clamps to 6.6 0.2 N m (58 1.8 lb in). Ensure the hoses connected to the tank are in parallel as shown in view D-D.
Illustration 5 g06124173
(12) 326-4516 Cable Tie
(13) 454-4235 Plate
Secure the hoses as shown using two cable ties (12) and plate (13).
Illustration 6 g06124183
(14) 511-8273 Sheet As
Install sheet (14) and hook assembly (2) using the saved hardware.
Illustration 7 g06124176
(11) 424-1209 Tank
(15) 467-9640 Plate As
(16) 8T-4136 Bolt
(17) 8T-4121 Hard Washer
(18) 8T-4189 Bolt
(19) 8T-4224 Hard Washer
Install plate assembly (15) using three bolts (16) and three washers (17).
Mount tank (11) onto plate (15) using two bolts (18) and two washers (19).
Install new machine, engine, and after treatment software. The new software is available in the form of a flash file through the Caterpillar Service Information System (SIS). SIS web only displays the latest available flash file.
Illustration 8 g06123932
Update the DES threshold to 525 degrees C using Cat® Electronic Technician (Cat ET). A factory password is required to change the value. A factory password can be obtained after inputting your Corporate Web Security (CWS) identification.