106676-2122 ZEXEL 9 400 611 198 BOSCH INJECTION-PUMP ASSEMBLY 9400611198 1066762122 me152865

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 198 9400611198

ZEXEL 106676-2122 1066762122

MITSUBISHI ME152865 me152865

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Buy INJECTION-PUMP ASSEMBLY 106676-2122 zexel genuine, new aftermarket engine parts with delivery

Service parts 106676-2122 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1300

3. GOVERNOR 105923-4110

4. SUPPLY PUMP

105237-4790

5. AUTOM. ADVANCE MECHANIS 105681-2490

6. COUPLING PLATE 105663-0820

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-7371

11. Nozzle and Holder ME151161

12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}

13. NOZZLE-HOLDER 105041-4111

14. NOZZLE

15. NOZZLE SET 105019-0330

Include in #1:

106676-2122 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 198 9400611198

ZEXEL 106676-2122 1066762122

MITSUBISHI ME152865 me152865

Zexel num

Bosch num

Firm num

Name

106676-2122

9 400 611 198

ME152865 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D24T2 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8250

Bosch type code 1 688 901 101

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 20.7

Opening pressure kgf/cm2 211

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131425-0220

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 13.4

Pump speed r/min 700 700 700

Each cylinder's injection qty mm3/st. 166.5 162.3 170.7

Basic *

Fixing the rack *

Basic adjustment of variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 8+-0.5

Pump speed r/min 420 420 420

Each cylinder's injection qty mm3/st. 21 17.8 24.2

Fixing the rack *

Basic adjustment of variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(13.4)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 166.5 164.5 168.5

Basic *

Fixing the lever *

Boost pressure kPa 31.3 31.3

Boost pressure mmHg 235 235

Injection quantity adjustment_04

Adjusting point B

Rack position (R1+0.95 )+0.05-0 .1

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 152.5 148.5 156.5

Fixing the lever *

Boost pressure kPa 31.3 31.3

Boost pressure mmHg 235 235

Injection quantity adjustment_05

Adjusting point C

Rack position (R1-1.05 )

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 160 154 166

Fixing the lever *

Boost pressure kPa 31.3 31.3

Boost pressure mmHg 235 235

Boost compensator adjustment

Pump speed r/min 250 250 250

Rack position R2-2.25

Boost pressure kPa 6.7 5.4 8

Boost pressure mmHg 50 40 60

Boost compensator adjustment_02

Pump speed r/min 250 250 250

Rack position R2(R1-1. 3)

Boost pressure kPa 18 18 18

Boost pressure mmHg 135 135 135

Timer adjustment

Pump speed r/min (N1+50)- -

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min N1

Advance angle deg. 0.5

Remarks
Measure the actual speed.

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 2 1.5 2.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL (4)Damper spring setting
----------
T1=AE83 BCL=2.25+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H' (3)Viewed from feed pump side.
----------
aa=37.5mm
----------
a=2deg+-5deg b=37deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)At pump speed aa and rack position bb, set the stopper bolt. (Confirm non-injection.) (2)Normal engine position (equivalent to R = cc). (3)Use the hole above R = dd
----------
aa=1100r/min bb=3.5+-0.3mm cc=18mm dd=54mm
----------
a=40deg+-5deg b=29.5deg+-5deg c=(20.5deg)

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(8deg)

Information:

Information Release Memo REM04-24
Reman
August 2004 CATERPILLAR? REMANUFACTURED FUEL INJECTOR PRODUCT LINE EXPANDED
Announcement
The Caterpillar Remanufactured Products Group announces expansion of remanufactured product line to include coverage for the following applications:
C18 Engines
C15 Industrial Engines
Generator Sets (GS282)
PM200 & PM-565C Cold Planer-Track Type
770 & 772 Off Highway Trucks
24H Motor Grader
657G Wheel Tractor Scraper
AD55 & AD45B Underground Articulated Truck Coverage
The addition of this injector provides dealers with an additional repair option to support the applications listed in the table. Please consult your NPR or Reman Cross Reference for exact model coverage.
New Part Number Reman Part Number Description Applications
253-0618 10R-2772 Injector Gp-Fuel C18, C15, PM-200, PM-565, 770, 772, 24H, 657G, AD55, AD45B Features and Benefits
Cat? Remanufactured Fuel Injector Groups offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured injectors by providing immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Caterpillar parts distribution system
Customer access regardless of location
Backed by Cat warranty
Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Fuel Injector Groups is simple, visual, and requires no special tools. Full core credit is issued when the core is complete, fully assembled, the housing is not cracked or broken and has an acceptable part number. Consult your Core Acceptance Guide for complete details.
Warranty
Please consult the appropriate warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040) and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888)88-REMAN or use our E-mail address--REMAN_Help.
PELJ0400 CATERPILLAR? ?2004 Caterpillar