106675-4790 ZEXEL 9 400 617 418 BOSCH INJECTION-PUMP ASSEMBLY 9400617418 1066754790 6211721180


 

Information injection-pump assembly

BOSCH 9 400 617 418 9400617418
ZEXEL 106675-4790 1066754790
KOMATSU 6211721180 6211721180
106675-4790 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106675-4790 zexel genuine, new aftermarket engine parts with delivery

Service parts 106675-4790 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1890
3. GOVERNOR 105407-8020
4. SUPPLY PUMP 105237-5000
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0340
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4890
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 24.5[250}
13. NOZZLE-HOLDER 105041-7122
14. NOZZLE 105025-2290
15. NOZZLE SET

Include in #1:

106675-4790 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 418 9400617418
ZEXEL 106675-4790 1066754790
KOMATSU 6211721180 6211721180


Zexel num
Bosch num
Firm num
Name
106675-4790 
9 400 617 418 
6211721180  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D140 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.2
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   143 140 146
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   51.3 51.3
Boost pressure mmHg   385 385
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.2+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   23 21.5 24.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   10.4++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   160 150 170
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-0.95
Boost pressure kPa   18 15.3 20.7
Boost pressure mmHg   135 115 155
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(10.2)
Boost pressure kPa   38 31.3 44.7
Boost pressure mmHg   285 235 335

Test data Ex:

Governor adjustment

Test data 106675-4790
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL
----------
K=15 BCL=0.95+-0.1mm
----------

Speed control lever angle

Test data 106675-4790
F:Full speed I:Idle S:Stop (1)Use the hole at R = aa
----------
aa=90mm
----------
a=(50deg)+-5deg b=(20deg)+-5deg c=2deg+-3deg

Timing setting

Test data 106675-4790
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(10deg)




Information:

The purpose of the air induction system is to provide clean air to the engine in an efficient, unrestricted, silent manner while the exhaust system discharges exhaust gases as quickly and as silently as possible with minimum backpressure. Engine horsepower and efficiently will be reduced if either the air inlet or exhaust becomes restricted. Good maintenance practice cannot be over emphasized. AIR CLEANERS: Regular service intervals, along with close visual inspection of the air cleaner, are necessary for proper cleaning of the engine inlet air. The service interval will vary with the weather and working conditions. Where dust conditions are severe, it will be necessary to service the air cleaner frequently. In damp weather and other conditions of little or no dust, the service interval can be extended.To extend the service life of the element, the exhaust and air cleaner inlet pipes should be arranged so that exhaust and/or oil fumes do not enter the engine air cleaner.Visual inspection of the gaskets and seals is important in keeping dust from by-passing the air cleaner. Any dirt allowed to enter, accelerates wear throughout the engine. If the condition of any of the replaceable seals and gaskets is questionable, replace them. If the sealing ends of the filter element or the element pleats are damaged. replace the element.Extra filter elements should be kept on hand for replacement or for use in the air cleaner while the element that was removed is being cleaned.When equipped with a dry-type air cleaner, a service indicator similar to the one shown is available. The air cleaner service indicator is connected to the air inlet pipe between the air cleaner and the manifold. It contains a red marked piston, which gradually rises with restriction to the air flow. When the entire piston is visible it will lock in this position. This indicates a need for air cleaner service. The piston will remain in this position whether or not the engine is running. After servicing the air cleaner, reset the piston by depressing the plunger in the bottom of the indicator.Excessive engine exhaust smoke and/or loss of power may indicate the need for servicing the air cleaner. Never service the air cleaner while the engine is running.(See your truck manufacturer's operator's books for maintenance intervals and instructions.) Air cleaner restriction at high idle should not exceed 25 inches (635 mm) of water.Valve Lash
Make valve lash adjustment with engine stopped.Top dead center (TDC) of the No. 1 piston on the compression stroke is the reference point. The No. 1 piston is at TDC compression stroke when the timing mark on the crankshaft damper or the pulley is aligned with the timing pointer, and No. 1 and No. 2 exhaust and inlet valves are closed. (The rocker arms are free.) To Adjust The Valve Lash
1. Adjust lash for No. 1 and No. 2 exhaust and inlet valves. a. Loosen valve adjusting screw locknut.b. Turn adjusting screw to allow a clearance gauge to pass between the top of

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