106675-4731 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066754731


 

Information injection-pump assembly

ZEXEL 106675-4731 1066754731
106675-4731 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 106675-4731 1066754731


Zexel num
Bosch num
Firm num
Name
106675-4731 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
RED3 control unit part number   407910-3 960
RED3 rack sensor specifications mm   19
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.9 3.85 3.95
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Rack position   (13.5)
Vist V   1.82 1.82 1.82
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   326 322 330
Max. variation between cylinders %   0 -3 3
Basic   *
Injection quantity adjustment_02
Rack position   (6.9)
Vist V   2.8 2.7 2.9
Pump speed r/min   410 410 410
Average injection quantity mm3/st.   17 15.5 18.5
Max. variation between cylinders %   0 -15 15

Test data Ex:

Speed control lever angle

Test data 106675-4731
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
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aa=20mm bb=1mm
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a=27deg+-5deg b=37deg+-5deg

0000000901

Test data 106675-4731
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(260deg)

Stop lever angle

Test data 106675-4731
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

----------




Information:


PRIMARY FUEL FILTERFINAL FUEL FILTER ELEMENT: The filter element collects and holds contaminants and cannot be washed or otherwise restored. To remove the used filter element, proceed as follows:1. Stop the engine and close the diesel fuel line valve (if equipped).2. Unscrew and remove filter.3. Clean the gasket sealing surface on the filter base.
Do not pour fuel into the new filter elements before installing. Prime the system as instructed in the topic, PRIMING THE FUEL SYSTEM.
4. Lubricate the filter gasket with clean diesel fuel.5. Tighten the filter by hand, only tight enough to prevent leaks. (Do not overtighten.)6. Prime the fuel system. Refer to the topic "PRIMING THE FUEL SYSTEM"
REMOVING FUEL FILTER ELEMENT KEEP A NEW FUEL FILTER ON HAND: An extra filter should be kept on hand for replacement. Always keep the filter wrapped in its original carton to insure against dust and dirt accumulation which will shorten the life of the filter or may cause damage to the fuel injection equipment.PRIMING THE FUEL SYSTEM: Any time the fuel flow is broken and air is allowed to get into the fuel system, the system must be primed. If air is left in the lines, the fuel system may become air bound, resulting in inability to start the engine or the misfiring of one or more cylinders.
PRIMING THE FUEL SYSTEMThe fuel priming pump is mounted on the fuel filter housing as shown. If only the fuel filter is changed follow steps 1 through 5. If the fuel system is completely drained or if the engine has run out of fuel continue with steps through 10.1. Check to see that the fuel line valve is open.2. Open the fuel filter vent valve on the fuel filter housing.3. Loosen the knob of the fuel priming pump.4. Operate the pump plunger in and out until the flow of fuel from the vent valve is continuous and free of air bubbles.5. Close vent valve.6. Move governor control to the shut-off position and loosen fuel line nuts (one at a time) at the pump housing.7. Operate priming pump until clear fuel flows from the fuel pump lines. Tighten fuel line nut.8. Repeat for each fuel pump.9. Lock the knob of the fuel priming pump to its original position.10. Start the engine. If the engine does not run smoothly further bleeding may be necessary. With the engine running, open and close the fuel injection line nuts, one at a time, several times in succession to be sure all the air is bled from the system. Tighten fuel line nuts to 30 lbs.ft. (4,1 mkg). Do not overtighten.Fuel Injection Equipment
When improper fuel injection is affecting engine operation, a systematic check should be made to determine the cause. The most likely cause is dirt or water in the fuel. Drain the sediment from the fuel tank. Check the fuel pressure gauge as mentioned in the topic, FUEL FILTERING SYSTEM. Replace the filter element if necessary. Then prime the fuel system until clean fuel reaches the fuel

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Group cross 106675-4731 ZEXEL

Komatsu 

9 400 619 869 
6152711914 
INJECTION-PUMP ASSEMBLY
SA6D125
 
 
INJECTION-PUMP ASSEMBLY
SA6D125
9 400 612 427 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 409 
6152711915 
INJECTION-PUMP ASSEMBLY
SA6D125
 
6152721912 
INJECTION-PUMP ASSEMBLY
SA6D125
9 400 612 126 
 
INJECTION-PUMP ASSEMBLY
SA6D125

Komatsu 

9 400 612 504 
6152721913 
INJECTION-PUMP ASSEMBLY
SA6D125
F 01G 09U 08Z 
6152721914 
INJECTION-PUMP ASSEMBLY
SAA6D125
F 019 Z20 424 
 
INJECTION-PUMP ASSEMBLY
9 400 613 270 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 410 
6152721915 
INJECTION-PUMP ASSEMBLY
SAA6D125
 
6211711493 
INJECTION-PUMP ASSEMBLY
S6D140
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 411 
6211711494 
INJECTION-PUMP ASSEMBLY
S6D140
 
6211711691 
INJECTION-PUMP ASSEMBLY
S6D140
106675-4731  
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 412 
6211711692 
INJECTION-PUMP ASSEMBLY
S6D140
 
 
INJECTION-PUMP ASSEMBLY
SA6D108

Komatsu 

9 400 617 413 
6222711911 
INJECTION-PUMP ASSEMBLY
SA6D108
9 400 617 414 
6152721380 
INJECTION-PUMP ASSEMBLY
SA6D125
 
 
INJECTION-PUMP ASSEMBLY
SA6D125

Komatsu 

9 400 612 667 
6152721920 
INJECTION-PUMP ASSEMBLY
SA6D125
 
 
INJECTION-PUMP ASSEMBLY
9 400 613 303 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 415 
6152721921 
INJECTION-PUMP ASSEMBLY
SA6D125
F 019 Z10 244 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 245 
 
INJECTION-PUMP ASSEMBLY
9 400 612 704 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 416 
6152721490 
INJECTION-PUMP ASSEMBLY
SAA6D125

Niigata-Urawa 

 
75G47230A 
INJECTION-PUMP ASSEMBLY
6NSF-G

Niigata-Tekkou 

9 400 617 417 
75G47230B 
INJECTION-PUMP ASSEMBLY
6NSF-G
 
75G47230C 
INJECTION-PUMP ASSEMBLY
6NSF-G

Komatsu 

9 400 617 418 
6211721180 
INJECTION-PUMP ASSEMBLY
SA6D140
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