106675-4721 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066754721


 

Information injection-pump assembly

ZEXEL 106675-4721 1066754721
106675-4721 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 106675-4721 1066754721


Zexel num
Bosch num
Firm num
Name
106675-4721 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-1620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
RED3 control unit part number   407910-3 960
RED3 rack sensor specifications mm   19
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.3 4.25 4.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Rack position   (12.2)
Vist V   2.02 2.02 2.02
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   218.2 215.2 221.2
Max. variation between cylinders %   0 -3 3
Basic   *
Injection quantity adjustment_02
Rack position   (6.9)
Vist V   2.8 2.7 2.9
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   20 18.5 21.5
Max. variation between cylinders %   0 -15 15

Test data Ex:

Speed control lever angle

Test data 106675-4721
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
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a=27deg+-5deg b=37deg+-5deg

0000000901

Test data 106675-4721
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(260deg)

Stop lever angle

Test data 106675-4721
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

----------




Information:

Use only distillate fuels (ASTM No. 1 or No. 2 Fuel Oil, or No. 1D or No. 2D Diesel Fuel Oil) with a minimum cetane number of 35. Heavier oil is generally preferable because of its higher energy content. The more expensive premium fuels such as No. 1 fuel oil are not necessary for normal operating conditions. In extreme cold temperature, use No. 1 fuel oil or 1D diesel fuel.In selecting a fuel, note that distillate fuels are especially desirable because the fuel is heated to a vaporous state and condensed, thus eliminating sediment and residue.There is considerable variation in the composition of fuels distributed under the No. 2 grade classifications. For desirable engine service it is most important to give special attention to cetane No., water and sediment, pour point, cloud point and sulphur content. USE THE LOWEST PRICE DISTILLATE FUEL WHICH MEETS THE FOLLOWING REQUIREMENTS.Cetane No. ... 35 minimumWater and Sediment ... 0.1% maximumPour Point ... 10F° (-12C°) below ambient temperatureCloud Point ... No higher than ambient temperatureSulphur Content* ... Adjust oil change periodGravity ... 32-40 A.P.I. at 60°F (15°C)*See the topic SULPHUR CONTENT. Cetane No.: This is an indication of a fuel's ignition quality and should not be less than 35 for this engine. For high altitude operation or cold weather starting, a higher cetane number is required. Water and Sediment: A good clean fuel will contain no more than 0.1% sediment and water. Dirty fuels lead to early filter plugging and in addition can result in the formation of gums and resins reducing filter and engine life. Pour Point: The pour point of the fuel has no effect on engine performance, as long as the fuel is fluid enough to flow from the fuel tank to the engine. The pour point of the fuel should be at least 10F° (-12C°) below the lowest atmospheric temperature at which the engine must start and operate. In extremely cold temperatures it may be necessary to use No. 1 fuel or No. 1D diesel fuel. Cloud Point: Cloud point is the temperature at which wax crystals become visible and is generally above the pour point of the fuel. The cloud point should be no higher than the lowest atmospheric temperature at which the engine must start to keep the fuel filter elements from plugging with wax crystals. Sulphur Content: As sulphur content increases, the crankcase oil change periods should be reduced. Fuel containing .4% or less sulphur content, use normal oil change periods. If the fuel contains .4% to 1.0% sulphur, oil change periods should be reduced to one-half normal time. If the fuel contains more than 1.0% sulphur, oil change periods should be reduced to one-fourth normal time. Gravity: Gravity is the measurement of heat units in a certain amount of fuel. The heavier the fuel (the lower the number) the more heat units per volume. If a fuel with a higher A.P.I. gravity is used the power produced will be

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