106675-4560 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066754560


 

Information injection-pump assembly

ZEXEL 106675-4560 1066754560
106675-4560 INJECTION-PUMP ASSEMBLY
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Service parts 106675-4560 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0381
3. GOVERNOR 105407-7180
4. SUPPLY PUMP 105217-6030
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0431
7. COUPLING PLATE 156637-2820
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4540
11. Nozzle and Holder 6152-12-3100
12. Open Pre:MPa(Kqf/cm2) 27.5{280}
13. NOZZLE-HOLDER 105041-7130
14. NOZZLE 105025-0120
15. NOZZLE SET

Include in #1:

106675-4560 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106675-4560 1066754560


Zexel num
Bosch num
Firm num
Name
106675-4560 
 
   
INJECTION-PUMP ASSEMBLY
14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.4
Pump speed r/min   1015 1015 1015
Average injection quantity mm3/st.   172 170 174
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   64 64
Boost pressure mmHg   480 480
Injection quantity adjustment_02
Adjusting point   D
Rack position   5.7+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   13 11.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   F
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   170 160 180
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-1.45
Boost pressure kPa   14.7 12 17.4
Boost pressure mmHg   110 90 130
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(9.4)
Boost pressure kPa   50.7 44 57.4
Boost pressure mmHg   380 330 430

Test data Ex:

Governor adjustment

Test data 106675-4560
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke (5)Rack difference between N = N1 and N = N2
----------
K=8 N1=1015r/min N2=230r/min
----------

Speed control lever angle

Test data 106675-4560
F:Full speed I:Idle S:Stop (1)Use the hole at R = aa
----------
aa=85mm
----------
a=(1deg)+-5deg b=(22deg)+-5deg c=35deg+-3deg

Timing setting

Test data 106675-4560
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




Information:

Cat ELC
Caterpillar provides Cat ELC (Extended Life Coolant) for use in the following applications:
Heavy-duty diesel engines
Automotive applicationsWhen Cat ELC is compared to conventional coolants, the Cat ELC anti-corrosion package is based on a different additive system. Cat ELC has been formulated with the correct amounts of additives. Superior corrosion protection is provided for all metals that are in engine cooling systems.Cat ELC extends the service life of the coolant to 12000 service hours or 6 years. Cat ELC does not require the frequent addition of the Cat ELC Extender additive. An Extender is the only additional maintenance that is needed at 6000 service hours or one half of the Cat ELC service life.Cat ELC is available in a 1:1 premixed cooling solution with distilled water. The premixed Cat ELC provides freeze protection to −37 °C (−34 °F). The premixed Cat ELC is recommended for the initial fill of the cooling system. The premixed Cat ELC is also recommended for topping off the cooling system.Cat ELC Concentrate is also available. Cat ELC Concentrate can be used to lower the freezing point to −52 °C (−62 °F) for arctic conditions.Containers of several sizes are available. Refer to this Special Publication, "Coolant Recommendations" article for available quantities and part numbers.Note: Cat ELC can be used in most diesel and gasoline OEM engines. Cat ELC meets

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Group cross 106675-4560 ZEXEL

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