Information injection-pump assembly
ZEXEL
106675-4490
1066754490
Rating:
Service parts 106675-4490 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
8.
_
9.
_
11.
Nozzle and Holder
6152-12-3100
12.
Open Pre:MPa(Kqf/cm2)
27.5{280}
15.
NOZZLE SET
Include in #1:
106675-4490
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
106675-4490
1066754490
Zexel num
Bosch num
Firm num
Name
106675-4490
INJECTION-PUMP ASSEMBLY
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-1520
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
RED3 control unit part number
407910-2
470
RED3 rack sensor specifications
mm
15
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.8
3.75
3.85
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Rack position
(11.6)
Vist
V
1.69
1.69
1.69
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
166
164
168
Max. variation between cylinders
%
0
-3
3
Basic
*
Injection quantity adjustment_02
Rack position
(7.9)
Vist
V
2.4
2.3
2.5
Pump speed
r/min
325
325
325
Average injection quantity
mm3/st.
20
18.5
21.5
Max. variation between cylinders
%
0
-15
15
Test data Ex:
Speed control lever angle
N:Pump normal
S:Stop the pump.
(1)Rack position = aa
(2)Rack position bb
----------
aa=16mm bb=1mm
----------
a=19deg+-5deg b=29deg+-5deg
----------
aa=16mm bb=1mm
----------
a=19deg+-5deg b=29deg+-5deg
0000000901
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=18mm
----------
a=(150deg)
----------
aa=18mm
----------
a=(150deg)
Stop lever angle
(Rs) rack sensor specifications
(C/U) control unit part number
(V) Rack sensor output voltage
(R) Rack position (mm)
1. Confirming governor output characteristics (rack 15 mm, span 6 mm)
(1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------
----------
----------
----------
Information:
Illustration 70 g03402776
Install 8T-5389 Elbow (12) using 238-5081 O-Ring Seal (11) and 228-7092 O-Ring Seal (13)
Illustration 71 g03701313
Install 6V-8636 Connector (17) using 214-7568 O-Ring Seal (16) and 228-7089 O-Ring Seal (18). Install 128-6841 Elbow (15) using 238-5082 O-Ring Seal (19) and 228-7092 O-Ring Seal (14).
Illustration 72 g03701321
Reconnect 209-5526 Hose As (20) to the fuel transfer pump
Illustration 73 g03701349
Install 387-7154 Tube As (21) and 387-7159 Tube As (22).
Illustration 74 g03701355
Install 416-9706 Fuel Tube (24) using 338-8439 Clip (23).
Install the remaining components that were removed during the HEUI pump replacement procedure.Installation Procedure for 511, 521, 522, 532, 541 and 552 Track Feller Bunchers
Table 10
Required parts for 532, 541, 541B , 551, 552, and 552B Track Feller Bunchers
Part Number Description Quantity
384-0607 Unit Injector Hydraulic Pump Gp 1
227-5904 O-Ring Seal 1
6V-7981 Bolt 2
6V-5839 Washer 2
387-7153 Tube As 1
387-7151 Tube As 1
6V-8629 Elbow 1
238-5081 O-Ring Seal 1
228-7092 O-Ring Seal 2
128-6841 Elbow 1
238-5082 O-Ring Seal 1
6V-8636 Connector 2
228-7089 O-Ring Seal 2
214-7568 O-Ring Seal 3
360-3679 Connector Plug 1
6V-3305 O-Ring Adapter 1
214-7567 O-Ring Seal 2
Illustration 75 g03402944
Install 6V-3305 O-Ring Adapter (2) using 214-7567 O-Ring Seal (1). Also install new 214-7567 O-Ring Seal (1) to injection actuation pressure sensor.
Illustration 76 g03402955
Install 384-0607 Unit Injector Hydraulic Pump Gp (4) using 227-5904 O-Ring Seal (3). If necessary, in order to aid in installation, rotate the pump to an 8 o'clock position when looking at the engine from the rear.
Illustration 77 g03402984
Install new 6V-7981 Bolts (5) and 6V-5839 Washers (6). Torque to 55 10 N m (41 7 lb ft)
Illustration 78 g03701359
Install the 6V-8636 Connector (12) using 214-7568 O-Ring Seal (11) and 228-7089 O-Ring Seal (13). Install 360-3679 Connector Plug (10) using 214-7568 O-Ring Seal (11). Install 6V-8629 Elbow (8) using 238-5081 O-Ring Seal (7) and 228-7092 O-Ring Seal (9).
Illustration 79 g03701379
Install 128-6841 Elbow (15) using 238-5082 O-Ring Seal (19) and 228-7092 O-Ring Seal (14). Install 6V-8636 Connector (17) using 214-7568 O-Ring Seal (16) and 228-7089 O-Ring Seal (18).
Illustration 80 g03701406
Install 387-7151 Tube As (21) and 387-7153 Tube As (20).
Install the remaining components that were removed during the HEUI pump replacement procedure.
Have questions with 106675-4490?
Group cross 106675-4490 ZEXEL
106675-4490
INJECTION-PUMP ASSEMBLY