106675-4301 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066754301


 

Information injection-pump assembly

ZEXEL 106675-4301 1066754301
106675-4301 INJECTION-PUMP ASSEMBLY
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Service parts 106675-4301 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-0592
3. GOVERNOR 105407-5910
4. SUPPLY PUMP 105217-6030
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105663-0510
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105111-4540
11. Nozzle and Holder 6152-12-3100
12. Open Pre:MPa(Kqf/cm2) 27.5{280}
13. NOZZLE-HOLDER 105041-7130
14. NOZZLE 105025-0120
15. NOZZLE SET

Include in #1:

106675-4301 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106675-4301 1066754301


Zexel num
Bosch num
Firm num
Name
106675-4301 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8130
Bosch type code   EFEP215A
Nozzle   105780-0050
Bosch type code   DN6TD119NP1T
Nozzle holder   105780-2090
Bosch type code   EFEP215
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.8 3.75 3.85
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   323 320 326
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   5.5+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   16.5 15 18
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106675-4301
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Main spring setting (4)Set idle sub-spring
----------
K=7
----------

Speed control lever angle

Test data 106675-4301
F:Full speed I:Idle (1)Set the pump speed at aa (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=(7deg)+-5deg b=(19deg)+-5deg c=(5deg)+-5deg

Stop lever angle

Test data 106675-4301
N:Pump normal S:Stop the pump. (1)No return spring (2)Use hole at R = aa (left hand side)
----------
aa=27mm
----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 106675-4301
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(150deg)




Information:

Checking Backpressure with Manometer/Gauge
Remove the plug from the pressure tap coupling located on the manifold immediately after the engine and install a manometer or pressure gauge. Use a gauge with a minimum range of 0 to 20 kpa (0 to 80 inch of H2O).
After completely warming up the engine, run at no load, wide open throttle (W.O.T.) for 2 to 3 minutes. Record the pressure reading while the engine is running at no load, W.O.T. Repeat 2 to 3 times.
If the observed backpressure is less than 10.20 kPa (41 inch of H2O), the DPF can continue to be operated without further maintenance.
If the backpressure is greater than 10.20 kPa (41 inch of H2O) at the time of installation, contact your Caterpillar dealer. If the backpressure is greater than 10.20 kPa (41 inch of H2O) during a maintenance check, contact your Caterpillar dealer. Your Warranty Rights And Obligations
VERIFIED PRODUCT WARRANTY
Caterpillar Inc. warrants the diesel emission control system in the application for which it is sold or leased to be free from defects in design, materials, workmanship, or operation of the diesel emission control system which cause the diesel emission control system to fail to conform to the emission control performance level it was verified to, or to the requirements in the California Code of Regulations, Title 13, Sections 2700 to 2706, and 2710, for the periods of time listed below, provided there has been no abuse, neglect, or improper maintenance of your diesel emission control system, vehicle or equipment, as specified in the owners manuals. Where a warrantable condition exists, this warranty also covers the engine from damage caused by the diesel emission control system, subject to the same exclusions for abuse, neglect or improper maintenance of your vehicle or equipment. Please review your owners manual for other warranty information. Your diesel emission control system may include a core part (e.g., particulate filter, diesel oxidation catalyst, selective catalytic reduction converter) as well as hoses, connectors, a backpressure monitor (if applicable), and other emission-related assemblies. Where a warrantable condition exists, Caterpillar will repair or replace your diesel emission control system at no cost to you including diagnosis, parts, and labor.WARRANTY COVERAGE
For engines used in verified applications, the warranty period will be in years or hours or miles of operation, whichever occurs first, based on the following chart:
Table 1
Engine Type Engine Size Minimum Warranty Period
On-Road Light heavy-duty, 70 to 170 hp, Gross Vehicle Weight Rating (GVWR) less than 19,500 lbs. 5 years or 60,000 miles
Medium heavy-duty, 170 to 250 hp, GVWR from 19,500 lbs. to 33,000 lbs. 5 years or 100,000 miles
Heavy heavy-duty, exceeds 250 hp, GVWR exceeds 33,000 lbs. 5 years or 150,000 miles
Heavy heavy-duty, exceeds 250 hp, GVWR exceeds 33,000 lbs., and trucks are:
1. Typically driven over 100,000 miles per year, and
2. Have less than 300,000 miles on the odometer at the time of installation. 2 years, unlimited miles
Off-Road (includes portable engines) and Stationary Under 25 hp, and for constant speed engines rated under 50 hp with rated speeds

Have questions with 106675-4301?





Group cross 106675-4301 ZEXEL

Komatsu 

 
6152721950 
INJECTION-PUMP ASSEMBLY
SA6D125E
106675-4301  
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 387 
6152721951 
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SA6D125E
 
 
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INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 619 868 
6152721810 
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SA6D125E
9 400 617 388 
6152721811 
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SA6D125E
 
6211711640 
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S6D140
9 400 619 774 
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S6D140
9 400 617 389 
6211711642 
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S6D140
 
6152721220 
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SA6D125E
9 400 611 275 
6152721221 
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SA6D125E
9 400 613 063 
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SA6D125E
9 400 617 390 
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S6D125
 
 
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Komatsu 

 
6152711450 
INJECTION-PUMP ASSEMBLY
SA6D125
9 400 617 391 
6152711451 
INJECTION-PUMP ASSEMBLY
SA6D125
 
6152711910 
INJECTION-PUMP ASSEMBLY
SA6D125
9 400 611 667 
6152711911 
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SA6D125
9 400 611 763 
6152711912 
INJECTION-PUMP ASSEMBLY
SA6D125
 
 
INJECTION-PUMP ASSEMBLY
SA6D125

Komatsu 

9 400 617 392 
6152711913 
INJECTION-PUMP ASSEMBLY
SA6D125

Daewoo 

9 400 611 168 
 
INJECTION-PUMP ASSEMBLY
DE12TI
9 400 617 393 
 
INJECTION-PUMP ASSEMBLY
DE12TI

Komatsu 

9 400 610 959 
6152721960 
INJECTION-PUMP ASSEMBLY
SA6D125E
9 400 612 125 
6152721961 
INJECTION-PUMP ASSEMBLY
SA6D125E
9 400 610 960 
 
INJECTION-PUMP ASSEMBLY
SA6D125E

Komatsu 

9 400 612 953 
6152721310 
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SA6D125E
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