106673-7961 ZEXEL F 019 Z20 138 BOSCH INJECTION-PUMP ASSEMBLY f019z20138 1066737961 me442607

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 019 Z20 138 f019z20138

ZEXEL 106673-7961 1066737961

MITSUBISHI ME442607 me442607

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Buy INJECTION-PUMP ASSEMBLY 106673-7961 zexel genuine, new aftermarket engine parts with delivery

Service parts 106673-7961 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1710

3. GOVERNOR 105407-6360

4. SUPPLY PUMP 105207-1200

5. AUTOM. ADVANCE MECHANIS 105681-2900

6. COUPLING PLATE 105663-0910

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-7511

11. Nozzle and Holder ME158200

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105041-4131

14. NOZZLE

15. NOZZLE SET 105019-0680

Include in #1:

106673-7961 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z20 138 f019z20138

ZEXEL 106673-7961 1066737961

MITSUBISHI ME442607 me442607

Zexel num

Bosch num

Firm num

Name

106673-7961

F 019 Z20 138

ME442607 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D24 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.8

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 94.5 91.5 97.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.5

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 84.5 81.5 87.5

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 4.8+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 8.5 5.9 11.1

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_04

Adjusting point E

Rack position 9.7++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 90 110

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (900)

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 2 2 2

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Rack difference between N = N1 and N = N2 (5)Set idle sub-spring
----------
K=8 N1=750r/min N2=220r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)When pump speed set at bb (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=24deg+-5deg b=3deg+-5deg c=6deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=43.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(5deg)

Information:

AFFECTED PRODUCT
Model Identification Number
994K MM900301-00322
MRK00201-00204, 312-333
SMX00201-00209
PARTS NEEDED
Qty
Part Number Description
2 4538963 INJECTOR AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
The existing standard grease injectors will need to be replaced with new 453-8963 XL Injector Assemblies for the both left-hand and right-hand K-pins. Refer to Image1.
Refer to the attached Rework Procedure.
Image1
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-15000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 1.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Refer to the following Rework Procedure in order to install two new 453-8963 XL Injector Assemblies.
Refer to Image1.1.1 for the location of the injector bank.
1. Remove cover (A). Refer to Image1.1.2.
Image1.1.1
Image1.1.2
2. Remove existing injectors (C). Refer to Image1.2.1.
Image1.2.1
3. In order to remove the existing injector, loosen lower bolt (D) from the injector bank until half of the injector is free. Refer to Image1.3.1.
4. Remove the existing grease zerks, grease zerk caps, and adapters and reinstall on the new 453-8963 XL Injector Assemblies.
Image1.3.1
5. Install new 453-8963 XL Injector Assemblies (1).
6. Purge 453-8963 XL Injector Assemblies (1) with grease.
7. Adjust to full output (20 turns).
8. Reinstall cover (A).
Image1.4.1