106673-7510 ZEXEL F 01G 09U 08X BOSCH INJECTION-PUMP ASSEMBLY f01g09u08x 1066737510

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 01G 09U 08X f01g09u08x

ZEXEL 106673-7510 1066737510

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Buy INJECTION-PUMP ASSEMBLY 106673-7510 zexel genuine, new aftermarket engine parts with delivery

Service parts 106673-7510 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106060-7980

3. GOVERNOR 105407-6320

4. SUPPLY PUMP 105207-1210

5. AUTOM. ADVANCE MECHANIS 105636-1700

6. COUPLING PLATE 105662-0710

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6211

11. Nozzle and Holder ME059621

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105030-5010

14. NOZZLE

105015-5330

15. NOZZLE SET

Include in #1:

106673-7510 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 08X f01g09u08x

ZEXEL 106673-7510 1066737510

Zexel num

Bosch num

Firm num

Name

106673-7510
106673-7511

F 01G 09U 08X

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11.6

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 155.2 152.2 158.2

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.8

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 135 132 138

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 6.4+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10.8 8.2 13.4

Fixing the rack *

Remarks
(check)

Injection quantity adjustment_04

Adjusting point D

Rack position 5.7+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 8.6 6 11.2

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 125 125 135

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (900)

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 2 2 2

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set at delivery (5)Rack difference between N = N1 and N = N2 (6)Set idle sub-spring
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K=5 N1=750r/min N2=450r/min
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Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)At delivery (3)Set the pump speed at aa (4)Set the pump speed at bb.
----------
aa=750r/min bb=900r/min
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a=(24deg)+-5deg b=(2deg) c=(2deg)+-5deg d=(6deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)

Information:

14. Put clean engine oil on the camshaft bearings and on camshaft (21). Install camshaft as shown. 15. Install camshaft gear (22) and retainer (23). Install the three bolts. 16. Put clean engine oil on lifters (25). Install lifters (25) and spacers (24) for each of the injection pumps. Be sure the lifters and spacers are put in their original location. 17. Put clean engine oil on the left and right fuel racks. Install left rack in the pump housing with the groove in the rack engaged with the tab of the rack bearing. Install right rack (26) with the groove in the rack engaged with the tab of the rack bearing. 18. Install dowel (27) in the pump housing until it is extended 12.2 0.5 mm (.48 .02 in) from the surface of the pump housing.19. Install link (29) and bracket assembly (30). Install bolt (28). Be careful so bracket (30) does not turn as bolt (28) is tightened. 20. Install Tool (E) in the injection pump housing to hold the racks in the center (zero) position.21. Put the space in gear segment (32) in alignment with the groove in pump barrel (31). Put the injection pump straight down into the housing bore with the space in gear segment (32) engaged with the pin in the lifter and the groove in barrel (31) engaged with the dowel in the pump housing. Use Tool (F) to install the pump. 22. Install seal (33) and bushing (34) in the pump housing bore. If the injection pump is in the correct position, bushing (34) will turn into the threads of the pump housing with the fingers until it is even with the housing.23. Tighten bushings (34) to a torque of 205 14 N m (150 10 lb ft) with Tool (G). 24. Install a felt washer (35) and protection caps for each injection pump. For more detail see the topic "Install Fuel Injection Pumps" in this module. 25. Heat gear (36) to a maximum temperature of 232°C (450°F) and install it on the shaft. 26. Install bearing in housing (37) with Tooling (C). 27. Install shaft and gear assembly (40) in fuel injection housing. Install gasket (39) on housing. Install small cover (38). Install housing (37) on fuel injection housing with the bolts that hold it. 28. Install fuel transfer pump (41) in housing (37) with the bolts that hold it. 29. If replacement of the dowels (43) in the governor plate is necessary, see illustration A42792P1 for correct installation dimensions. 30. Install bearing (42) for drive gear with Tooling (C) until it is 0.51 mm (.020 in) from the top surface of the governor plate. 31. Install drive gear (44), install ring (45) with Tool (H). 32. Install O-ring seals (47) on cylinder (46). 33. Install cylinder (46) in governor plate with the notch in the cylinder in alignment with the bolt hole in the governor plate. 34. Install O-ring seal (49) on sleeve (51).