106673-7400 ZEXEL 9 400 610 934 BOSCH INJECTION-PUMP ASSEMBLY 9400610934 1066737400 me158199

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 934 9400610934

ZEXEL 106673-7400 1066737400

MITSUBISHI ME158199 me158199

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 106673-7400 zexel genuine, new aftermarket engine parts with delivery

Service parts 106673-7400 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1020

3. GOVERNOR 105407-6150

4. SUPPLY PUMP 105207-1200

5. AUTOM. ADVANCE MECHANIS 105636-1700

6. COUPLING PLATE 105663-0910

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-7510

11. Nozzle and Holder ME158200

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105041-4130

14. NOZZLE

15. NOZZLE SET 105019-0680

Include in #1:

106673-7400 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 934 9400610934

ZEXEL 106673-7400 1066737400

MITSUBISHI ME158199 me158199

Zexel num

Bosch num

Firm num

Name

106673-7400

9 400 610 934

ME158199 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D24 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8811/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 8.8

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 94.5 91.5 97.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.5

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 84.5 81.5 87.5

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 5.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 9.5 6.9 12.1

Fixing the rack *

Remarks
(check)

Injection quantity adjustment_04

Adjusting point D

Rack position 4.8

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 8.5 5.9 11.1

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 100 90 110

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (900)

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 2 2 2

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Rack difference between N = N1 and N = N2 (5)Set idle sub-spring
----------
K=8 N1=750r/min N2=220r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)Set the pump speed at aa (3)Set the pump speed at bb (at delivery)
----------
aa=750r/min bb=900r/min
----------
a=3deg+-5deg b=24deg+-5deg c=6deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=48.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)

Information:

1. Remove two bolts (4) that hold tube assembly (1) to the engine block.2. Remove one bolt (not shown) that holds pipe (3) to oil pump (2). Remove the pipe and tube assembly as a unit. 3. Remove three bolts (5). Remove oil pump (2).Install Oil Pump
1. Check the O-ring seals for damage. If damaged, use new parts for replacement. 2. Put oil pump (1) in position. Install the three bolts that hold the oil pump to the engine. 3. Put clean engine oil on all O-ring seals, and install pipe (2) and tube assembly (3) in the oil pump as a unit. Install two bolts that fasten the pipe assembly to the engine block.End By:a. install oil panDisassemble Oil Pump
Start By:a. remove oil pump1. Remove the bolt and washer that hold the gear on the shaft. 2. Use Tooling (A) to remove drive gear (1) from the shaft. Remove the key from shaft. 3. Remove retainer (3) for the bypass valve.4. Remove the spring and bypass valve.5. Remove cover (2) from the pump body. 6. Use Tooling (B) to remove the bearings from the cover. 7. Remove gears (5) from pump body (4).8. Use Tooling (B) to remove the bearings from the pump body.Assemble Oil Pump
1. Use Tooling (A) to install the bearings in the main pump body until they are even with the outside surface of the pump body. Install the bearings so the junctions in the bearings are 30 15 degrees from the center of the bearing bores and toward the oil pump outlet passage (2) as shown. 2. Install idler gear (1) and drive gear (3) in the oil pump body. Put clean engine oil on the bearings and gears. 3. Use Tooling (A) to install the bearings in cover (4) until they are even with the outside surface of the cover. Install the bearings so the junctions in the bearings are 30 15 degrees from the center of the bearing bores and toward the oil pump outlet passage as shown. 4. Install bypass valve (5), spring (6), spacer and the retainer in the pump body.5. Install the key on the shaft. 6. Install gear (7) on the shaft. Install the washer and bolt that holds the gear on the shaft. Tighten the bolt to a torque of 55 7 N m (41 5 lb ft).7. Make sure the pump turns freely by hand after it is assembled.End By:a. install oil pump