Information injection-pump assembly
BOSCH
9 400 617 334
9400617334
ZEXEL
106673-7261
1066737261
MITSUBISHI
ME158137
me158137
Rating:
Cross reference number
BOSCH
9 400 617 334
9400617334
ZEXEL
106673-7261
1066737261
MITSUBISHI
ME158137
me158137
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131424-4620
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.8
4.75
4.85
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.8
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
138
135
141
Max. variation between cylinders
%
0
-3
3
Basic
*
Fixing the lever
*
Boost pressure
kPa
57.3
57.3
Boost pressure
mmHg
430
430
Injection quantity adjustment_02
Adjusting point
B
Rack position
5.5+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
15.5
12.9
18.1
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_03
Adjusting point
D
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
135
115
155
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Rack limit
*
Boost compensator adjustment
Pump speed
r/min
600
600
600
Rack position
8.7
Boost pressure
kPa
16
14.7
17.3
Boost pressure
mmHg
120
110
130
Boost compensator adjustment_02
Pump speed
r/min
600
600
600
Rack position
10.2
Boost pressure
kPa
44
37.3
50.7
Boost pressure
mmHg
330
280
380
Timer adjustment
Pump speed
r/min
0
Advance angle
deg.
2.5
2
3
Timer adjustment_02
Pump speed
r/min
300
Advance angle
deg.
2.5
2
3
Remarks
Start
Start
Timer adjustment_03
Pump speed
r/min
-
Advance angle
deg.
0
0
0
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Notch fixed: K
(2)RACK LIMIT
(3)Idle sub spring setting: L1.
(4)Boost compensator stroke
(5)Rack difference between N = N1 and N = N2
----------
K=8 L1=6.2-0.5mm N1=1100r/min N2=600r/min
----------
----------
K=8 L1=6.2-0.5mm N1=1100r/min N2=600r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=(24deg)+-5deg b=(3deg)+-5deg
----------
----------
a=(24deg)+-5deg b=(3deg)+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Pump speed aa and rack position bb (to be sealed at delivery)
(2)Stopper bolt setting
----------
aa=0r/min bb=1-0.2mm
----------
a=35deg+-5deg b=70deg+-5deg
----------
aa=0r/min bb=1-0.2mm
----------
a=35deg+-5deg b=70deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=12deg
----------
a=(6deg)
----------
aa=12deg
----------
a=(6deg)
Information:
Cylinder Heads Without Guides Cylinder Heads With Guides New cylinder heads have been introduced on the 4.236 engine. The new heads have replaceable valve guides. The differences between the earlier and current heads are explained below. The change became effective at engine number LD---U040236M and up. See General Information in Systems Operation for the engine serial number location.Double valve springs:(1) Outer spring: Length under test force ... 45.22 mm (1.780 in)Test force ... 178 9 N (40 2 lb)(Damper coils of spring go toward cylinder head).(2) Inner spring: Length under test force ... 39.70 mm (1.563 in)Test force ... 69 4 N (15.4 1 lb)(Damper coils of spring go toward cylinder head).Single valve springs (not shown). Length under test force ... 41.4 mm (1.63 in)Test force ... 251 13 N (56.4 3 lb)(No damper coils).Cylinder Heads Without Removable Guides
(3) Exhaust valve stem diameter ... 9.449 to 9.469 mm (0.372 to 0.3728 in) Valves are available in stem oversizes of 0.08, 0.38 and 0.76 mm (0.003, .015 and .030 in).Exhaust valve overall length ... 123.11 to 123.52 mm (4.847 to 4.863 in)Bore in cylinder head for valve ... 9.506 to 9.531 mm (0.3743 to 0.3752 in)Clearance between valve stem and bore ... 0.0368 to 0.0826 mm (0.00145 to 0.00325 in)Maximum permissible clearance between valve stem and bore ... 0.15 mm (0.006 in)(4) Intake valve stem diameter ... 9.462 to 9.487 mm (0.3725 to 0.3735 in) Valves are available in stem oversizes of 0.08, 0.38, and 0.76 mm (0.003, .015 and .030 in).Intake valve overall length ... 122.71 to 123.11 mm (4.831 to 4.847 in)Bore in cylinder head for valve ... 9.506 to 9.531 mm (0.3743 to 0.3752 in)Clearance between valve stem and bore ... 0.0191 to 0.0699 mm (0.00075 to 0.00275 in)Maximum permissible clearance between valve stem and bore ... 0.13 mm (0.005 in)Cylinder Heads With Removable Guides
(5) Valve guides: Inside diameter ... 9.53 to 9.55 mm (0.375 to 0.376 in)Outside diameter ... 15.900 to 15.913 mm (0.6260 to 0.6265 in)Parent bore diameter in cylinder head for valve guide ... 15.875 to 15.888 mm (0.6250 to 0.6255 in)Interference fit of guide in cylinder head ... 0.005 to 0.046 mm (0.0002 to 0.0018 in)Overall length of guide:Intake ... 57.94 mm (2.281 in)Exhaust ... 61.913 mm (2.4375 in)Projection of guide above valve spring recess ... 15.09 mm (0.594 in)(6) Exhaust valve stem diameter ... 9.449 to 9.468 mm (0.3720 to 0.3728 in) Clearance of valve in guide ... 0.058 to 0.102 mm (0.0023 to 0.0040 in)Maximum
(3) Exhaust valve stem diameter ... 9.449 to 9.469 mm (0.372 to 0.3728 in) Valves are available in stem oversizes of 0.08, 0.38 and 0.76 mm (0.003, .015 and .030 in).Exhaust valve overall length ... 123.11 to 123.52 mm (4.847 to 4.863 in)Bore in cylinder head for valve ... 9.506 to 9.531 mm (0.3743 to 0.3752 in)Clearance between valve stem and bore ... 0.0368 to 0.0826 mm (0.00145 to 0.00325 in)Maximum permissible clearance between valve stem and bore ... 0.15 mm (0.006 in)(4) Intake valve stem diameter ... 9.462 to 9.487 mm (0.3725 to 0.3735 in) Valves are available in stem oversizes of 0.08, 0.38, and 0.76 mm (0.003, .015 and .030 in).Intake valve overall length ... 122.71 to 123.11 mm (4.831 to 4.847 in)Bore in cylinder head for valve ... 9.506 to 9.531 mm (0.3743 to 0.3752 in)Clearance between valve stem and bore ... 0.0191 to 0.0699 mm (0.00075 to 0.00275 in)Maximum permissible clearance between valve stem and bore ... 0.13 mm (0.005 in)Cylinder Heads With Removable Guides
(5) Valve guides: Inside diameter ... 9.53 to 9.55 mm (0.375 to 0.376 in)Outside diameter ... 15.900 to 15.913 mm (0.6260 to 0.6265 in)Parent bore diameter in cylinder head for valve guide ... 15.875 to 15.888 mm (0.6250 to 0.6255 in)Interference fit of guide in cylinder head ... 0.005 to 0.046 mm (0.0002 to 0.0018 in)Overall length of guide:Intake ... 57.94 mm (2.281 in)Exhaust ... 61.913 mm (2.4375 in)Projection of guide above valve spring recess ... 15.09 mm (0.594 in)(6) Exhaust valve stem diameter ... 9.449 to 9.468 mm (0.3720 to 0.3728 in) Clearance of valve in guide ... 0.058 to 0.102 mm (0.0023 to 0.0040 in)Maximum