106673-7050 ZEXEL 9 400 617 321 BOSCH INJECTION-PUMP ASSEMBLY 9400617321 1066737050 me151286

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 617 321 9400617321

ZEXEL 106673-7050 1066737050

MITSUBISHI ME151286 me151286

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Buy INJECTION-PUMP ASSEMBLY 106673-7050 zexel genuine, new aftermarket engine parts with delivery

Service parts 106673-7050 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-7710

3. GOVERNOR 105487-6551

4. SUPPLY PUMP 105207-1041

5. AUTOM. ADVANCE MECHANIS 105636-1950

6. COUPLING PLATE 105662-0710

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-7082

11. Nozzle and Holder ME150479

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/24.5{250}

13. NOZZLE-HOLDER 105041-4131

14. NOZZLE

15. NOZZLE SET 105019-0320

Include in #1:

106673-7050 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 321 9400617321

ZEXEL 106673-7050 1066737050

MITSUBISHI ME151286 me151286

Zexel num

Bosch num

Firm num

Name

106673-7050

9 400 617 321

ME151286 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22T6 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 8.7

Pump speed r/min 700 700 700

Each cylinder's injection qty mm3/st. 132.5 129.2 135.8

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point F

Rack position 4.8+-0.5

Pump speed r/min 500 500 500

Each cylinder's injection qty mm3/st. 12.5 10.6 14.4

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(8.7)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 132.5 131.5 133.5

Basic *

Fixing the lever *

Boost pressure kPa 35.3 35.3

Boost pressure mmHg 265 265

Injection quantity adjustment_04

Adjusting point B

Rack position R1(8.7)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 142.5 139.3 145.7

Difference in delivery mm3/st. 6.4 6.4 6.4

Fixing the lever *

Boost pressure kPa 35.3 35.3

Boost pressure mmHg 265 265

Injection quantity adjustment_05

Adjusting point C

Rack position 5.2+-0.5

Pump speed r/min 225 225 225

Each cylinder's injection qty mm3/st. 12.5 10.6 14.4

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
(check)

Injection quantity adjustment_06

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 105 65 145

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 400 400 400

Rack position R2(R1-0. 8)

Boost pressure kPa 11.3 10 12.6

Boost pressure mmHg 85 75 95

Boost compensator adjustment_02

Pump speed r/min 400 400 400

Rack position (9.6)

Boost pressure kPa 22 22 22

Boost pressure mmHg 165 165 165

Timer adjustment

Pump speed r/min (N1+50)- -

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min N1

Advance angle deg. 0.5

Remarks
Measure the actual speed.

Timer adjustment_03

Pump speed r/min N2

Advance angle deg. 1.5 1 2

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator cancel stroke: BSL (3)Boost compensator stroke: BCL (4)Damper spring setting
----------
BSL=2.2mm BCL=0.8+-0.1mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=15.5deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=24deg+-5deg b=28.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Stopper bolt setting
----------
aa=3.5-0.5mm
----------
a=25.5deg+-5deg b=38deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=4.9+-0.1mm
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=9deg
----------
a=(7deg)

Information:

To prevent possible personal injury, care must be taken when pin (17) is removed. The spring and plunger behind pin (17) are under spring force.
11. Remove pin (17), the spring and the plunger from the control lever.12. Remove band assembly (18) from the lever assembly. 13. Remove two seals (20) and bearing (19) from the governor housing. 14. Remove spring (22) from governor bolt (21).15. Remove seat (23) from riser (24).16. Remove the dowel from riser (24).17. Remove riser (24) and governor bolt (21) as a unit from governor plate (25).18. Remove governor bolt (21) from riser (24). 19. Remove spring (27) and washer (26) from the sleeve.20. Remove sleeve (28) from the servo piston valve. 21. Remove ring (32), large race (31), bearing (29) and small race (30) from sleeve (28). 22. Remove lock (34) from flyweights (33).23. Remove flyweight (33) from the governor plate. 24. Turn the governor plate over, and bend locks (36) down. Remove bolts (37), bracket (35) and the servo piston assembly from the governor plate. 25. Remove dowel (43), lever (44) and the servo piston assembly from bracket (35).26. Remove pin (42) and piston (38) from sleeve (40).27. Remove valve (39) from piston (38).28. Remove O-ring seal (41) from sleeve (40). 29. Tap lightly on cylinder (45) to remove it from the governor plate. 30. Remove O-ring seals (46) from cylinder (45). 31. Use Tool (A) to remove retaining ring (47) from the gear assembly. 32. Remove ring (51), spring (50), drive assembly (48) and ring (49) from gear assembly (52). 33. Use Tool (B) to remove ring (53) from drive gear assembly (52). Remove drive gear assembly (52) from the governor plate. 34. If dowel replacement is needed remove dowels (55), (56) and (57) from the governor plate.35. Remove bearing (54) from the governor plate.Assemble Governor
1. If a replacement of the dowels in the governor plate is necessary, see the illustration for correct installation dimensions. 2. Install bearing (1) for drive gear (2) in governor plate (3) with Tooling (A) until it is 0.51 0.25 mm (.020 .010 in) below the top surface of the governor plate. 3. Put clean engine oil on the inside diameter of bearing (1). Install drive gear (2) in governor plate (3). 4. Turn governor plate (3) over, and install snap ring (4) that holds drive gear (2) in place. 5. Install O-ring seals (6) on cylinder (5). 6. Put clean engine oil on the O-ring seals on cylinder (5). Install cylinder (5) in the governor plate with the notch in the cylinder in alignment with the bolt hole in the governor plate as shown.7. Install the O-ring seal on sleeve (9).8. Put clean engine oil on piston (7), sleeve (9) and valve (8). Install sleeve (9) on piston (7) and valve (8) in piston (7) as shown.9. Install the servo piston assembly in cylinder (5). Valve (8), sleeve (9) and piston (7) are parts of the servo piston assembly. 10. Put lever (11)