106673-3310 ZEXEL 9 400 617 301 BOSCH INJECTION-PUMP ASSEMBLY 9400617301 1066733310 220205950a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 617 301 9400617301

ZEXEL 106673-3310 1066733310

HINO 220205950A 220205950a

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Buy INJECTION-PUMP ASSEMBLY 106673-3310 zexel genuine, new aftermarket engine parts with delivery

Service parts 106673-3310 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-6200

3. GOVERNOR 105407-7660

4. SUPPLY PUMP 105217-1890

5. AUTOM. ADVANCE MECHANIS 105635-0450

6. COUPLING PLATE 105662-0850

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5851

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 19.6(200)

13. NOZZLE-HOLDER 105031-5480

14. NOZZLE 105015-7690

15. NOZZLE SET

Include in #1:

106673-3310 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 301 9400617301

ZEXEL 106673-3310 1066733310

HINO 220205950A 220205950a

Zexel num

Bosch num

Firm num

Name

106673-3310

9 400 617 301

220205950A HINO

INJECTION-PUMP ASSEMBLY
K13D-T K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.2 3.3

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.3

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 162 160 164

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point D

Rack position 6+-0.5

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 9.5 8.5 10.5

Fixing the rack *

Injection quantity adjustment_03

Adjusting point E

Rack position 7+-0.5

Pump speed r/min 935 935 935

Average injection quantity mm3/st. 39 38 40

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_04

Adjusting point F

Rack position 11.1++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 215 210 220

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (N1+50)- -

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min N1

Advance angle deg. 0.5

Remarks
Measure the actual speed.

Timer adjustment_03

Pump speed r/min 900

Remarks
Measure the actual advance angle.

Timer adjustment_04

Pump speed r/min -

Advance angle deg. 1.5 1.5 1.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=8
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)Set the pump speed at aa. ( At delivery ) (3)When pump speed set at bb (4)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=1deg+-5deg b=12deg+-5deg c=5deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Contacts inner boss. (2)Rack position aa or less, pump speed bb (3)Contacts outer boss. (4)Normal
----------
aa=5.5mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(11deg)

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)

Information:

Intake and exhaust valve stems are to be coated with 8T2998 Breakin Lubricant prior to installation in the cylinder head.(1) Intake valve.(2) Exhaust valve.(3) Height to top of valve guide ... 28.00 0.05 mm (1.102 .002 in)(4) Outer Valve Spring (7W7082): Assembled length ... 51.69 mm (2.035 in)Load at assembled length ... 240 24 N (54 5 lb)Operating length (min) ... 37.72 mm (1.485 in)Load at min operating length ... 650 32 N (146 7 lb)Free length after test ... 59.89 mm (2.358 in)Outside diameter ... 34.00 mm (1.339 in)(5) Inner Valve Spring (7W7083): Assembled length ... 49.19 mm (1.937 in)Load at assembled length ... 136 14 N (31 3 lb)Operating length (min) ... 35.22 mm (1.387 in)Load at min operating length ... 292 15 N (66 3 lb)Free length after test ... 61.39 mm (2.417 in)Outside diameter ... 23.24 mm (.915 in)(6) Diameter of valve stems (new) ... 9.441 0.008 mm (.3717 .0003 in)Use again minimum:7C1586 Exhaust ... 9.408 mm (.3704 in)7C5215 Intake ... 9.408 mm (.3704 in)Bore in valve guide with guide installed in the head (new) ... 9.484 0.026 mm (.3734 .0010 in)Use again dimension for valve guide bore ... 9.538 mm (.3755 in)(7) Diameter of valve head: Exhaust valve ... 42.00 0.13 mm (1.654 .005 in)Intake valve ... 45.00 0.13 mm (1.772 .005 in)(8) Angle of valve face: Angle of intake valve face ... 29 1/4 1/4°Angle of exhaust valve face ... 44 1/4 1/4° (9) Depth of bore in head for valve seat insert: Intake ... 15.00 0.10 mm (.591 .004 in)Exhaust ... 14.10 0.10 mm (.555 .004 in) Inserts to be shrunk by reduced temperature before being placed in counterbore.(10) Diameter of valve seat insert for intake valve ... 46.025 0.013 mm (1.8120 .0005 in) Bore in head for valve seat insert for intake valve ... 45.950 0.025 mm (1.8091 .0010 in)Diameter of valve seat insert for exhaust valve ... 43.400 0.015 mm (1.7086 .0006 in)Bore in head for valve seat insert for exhaust valve ... 43.320 0.025 mm (1.7055 .0009 in)(11) Angle of face of intake valve seat insert ... 30 1/4 1/2°Angle of face of exhaust valve seat insert ... 44 3/4 1/2°(12) "Use again" thickness of valve lip: Exhaust valve ... 2.03 mm (.080 in)Intake valve ... 2.51 mm (.099 in)