106673-3200 ZEXEL 9 400 617 296 BOSCH INJECTION-PUMP ASSEMBLY 9400617296 1066733200 220205420a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 617 296 9400617296

ZEXEL 106673-3200 1066733200

HINO 220205420A 220205420a

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 106673-3200 zexel genuine, new aftermarket engine parts with delivery

Service parts 106673-3200 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1730

3. GOVERNOR 105407-6990

4. SUPPLY PUMP 105237-5310

5. AUTOM. ADVANCE MECHANIS 105681-5760

6. COUPLING PLATE 105664-2450

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105160-4911

11. Nozzle and Holder 23600-1970A

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-5470

14. NOZZLE 105025-2030

15. NOZZLE SET

Include in #1:

106673-3200 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 296 9400617296

ZEXEL 106673-3200 1066733200

HINO 220205420A 220205420a

Zexel num

Bosch num

Firm num

Name

106673-3200

9 400 617 296

220205420A HINO

INJECTION-PUMP ASSEMBLY
K13C K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-6420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.9 3.84 3.9

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25

Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25

Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25

Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25

Injection quantity adjustment

Adjusting point A

Rack position 14.1

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 478 473 483

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point D

Rack position 5.9+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 12 9 15

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 440 430 450

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 900++

Advance angle deg. 0 0 0

Remarks
Do not advance until starting N = 900.

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 1 1 1

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring
----------
K=11
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Stopper bolt setting (3)Stopper bolt setting (4)When pump speed set at bb
----------
aa=900r/min bb=750r/min
----------
a=1deg+-5deg b=26deg+-5deg c=7deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)At delivery (2)Rack position aa or less, pump speed bb
----------
aa=5.4mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)

Information:

Cylinder Heads Without Guides
Cylinder Heads With Guides New cylinder heads have been introduced on the 4.236 and T4.236 engines. The new heads have replaceable valve guides. The differences between the earlier and current heads are explained below. The change became effective at engine serial number LD or LJ-----U040236M and up. The engine serial number is located above the fuel injection pump on the block.(1) Outer spring: Length under test force ... 27.4 mm (1.08 in)Test force ... 180 9 N (40 2 lb)Free length after test ... 45.2 mm (1.78 in)(Damper coils of spring go toward cylinder head).(2) Inner spring: Length under test force ... 23.88 mm (.940 in)Test force ... 69 9 N (15.4 2 lb)Free length after test ... 39.6 mm (1.56 in)(Damper coils of spring go toward cylinder head).Earlier Cylinder Heads Without Removable Guides
(3) Exhaust valve stem diameter ... 9.449 to 9.469 mm (.372 to .3728 in) Valves are available in stem oversizes of 0.08, 0.38 and 0.76 mm (.003, .015 and .030 in).Exhaust valve overall length ... 123.11 to 123.52 mm (4.847 to 4.863 in)Bore in cylinder head for valve ... 9.506 to 9.531 mm (.37425 to .37525 in)Clearance between valve stem and bore ... 0.0368 to 0.0826 mm (.00145 to .00325 in)Maximum permissible clearance between valve stem and bore ... 0.15 mm (.006 in)(4) Intake valve stem diameter ... 9.462 to 9.487 mm (.3725 to .3735 in) Valves are available in stem oversizes of 0.08, 0.38 and 0.76 mm (.003, .015 and .030 in).Intake valve overall length ... 122.71 to 123.11 mm (4.831 to 4.847 in)Bore in cylinder head for valve ... 9.506 to 9.531 mm (.37425 to .37525 in)Clearance between valve stem and bore ... 0.0191 to 0.0699 mm (.00075 to .00275 in)Maximum permissible clearance between valve stem and bore ... 0.13 mm (.005 in)Current Cylinder Heads With Removable Guides
(5) Valve guides: Inside diameter ... 9.507 to 9.543 mm (.3743 or .3757 in)Outside diameter ... 15.921 to 15.933 mm (.6268 to .6273 in)Parent bore diameter in cylinder head for valve guide ... 15.867 to 15.893 mm (.6247 to .6257 in)Interference fit of guide in cylinder head ... 0.028 to 0.066 mm (.0011 to .0026 in)Overall length of guide: Intake ... 57.94 mm (2.281 in)Exhaust ... 61.11 mm (2.406 in)Projection of guide above valve spring recess ... 15.09 mm (.594 in)(6) Exhaust valve stem: Diameter ... 9.449 to 9.468 mm (.372 to .3728 in)Clearance of valve in guide ... 0.058 to 0.119 mm (.0023 to .0047 in)Maximum permissible clearance of valve in guide ... 0.13 mm (.005 in)Exhaust valve overall length ... 123.11 to 123.52 mm (4.847 to 4.863 in)(7) Intake valve stem: Diameter ... 9.462 to 9.487 mm (.3725 to .3735 in)Clearance of valve in guide ... 0.058 to 0.119 mm (.0023 to .0047 in)Maximum permissible clearance of valve in guide ... 0.13 mm (.006 in)Intake valve overall length ... 122.71 to 123.11 mm (4.831 to 4.847 in)All Cylinder