106673-3140 ZEXEL 9 400 619 866 BOSCH INJECTION-PUMP ASSEMBLY 9400619866 1066733140 220205150a


 

Information injection-pump assembly

BOSCH 9 400 619 866 9400619866
ZEXEL 106673-3140 1066733140
HINO 220205150A 220205150a
106673-3140 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106673-3140 zexel genuine, new aftermarket engine parts with delivery

Service parts 106673-3140 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106067-1450
3. GOVERNOR 105407-6740
4. SUPPLY PUMP 105217-1301
5. AUTOM. ADVANCE MECHANIS 105681-2330
6. COUPLING PLATE 105662-0910
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4720
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6(220)
13. NOZZLE-HOLDER 105030-4840
14. NOZZLE 105025-1580
15. NOZZLE SET

Include in #1:

106673-3140 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 866 9400619866
ZEXEL 106673-3140 1066733140
HINO 220205150A 220205150a


Zexel num
Bosch num
Firm num
Name
106673-3140 
106673-3141 
9 400 619 866 
220205150A  HINO
INJECTION-PUMP ASSEMBLY
P09C-TD * K 14CA PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   10578-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1420
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.5 4.4 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.2
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   143.5 141.5 145.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   52 52
Boost pressure mmHg   390 390
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10 7 13
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   145 140 150
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R1-2.3
Boost pressure kPa   4 4 6
Boost pressure mmHg   30 30 45
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(10.2)
Boost pressure kPa   38.7 38.7 38.7
Boost pressure mmHg   290 290 290
Timer adjustment
Pump speed r/min   800--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   750
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   1.5 1.2 1.8
Timer adjustment_04
Pump speed r/min   (1100)
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106673-3140
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Main spring setting (6)Set the idle spring.
----------
K=5 BCL=2.3+-0.1mm
----------

Speed control lever angle

Test data 106673-3140
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=3deg+-5deg b=17deg+-5deg

Stop lever angle

Test data 106673-3140
N:Pump normal S:Stop the pump. (1)Pump speed aa and rack position bb (to be sealed at delivery)
----------
aa=0r/min bb=1-0.5mm
----------
a=10deg+-5deg b=70deg+-5deg

Timing setting

Test data 106673-3140
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Information:

Tighten locknuts (A) on rod ends to ... 12 4 N m (9 3 lb ft)With governor at High Idle, install lever (B) on governor shaft at an angle from vertical of ... 20 5°Dimension (C) approximately ... 438.0 mm (17.25 in)Dimension (D) approximately ... 597.0 mm (23.50 in)Dimension (E) approximately ... 610.0 mm (24.00 in)Dimension (F) approximately ... 100.00 mm (3.94 in)Dimension (G) ... 1.5 mm (.06 in)Adjust bolt (H) to get dimension (F) with engine at High IdleAdjust setscrew (J) so that engine speed is 985 50 rpm with decelerator pedal depressed. Check High Idle speed after adjustment.After linkage has been adjusted, move control lever to High Idle and adjust setscrew (K) to get dimension (G).D7G With Direct Drive Transmission & 571G Pipelayer
Tighten locknuts (A) on ends to ... 12 4 N m (9 3 lb ft)With governor at High Idle, install lever (B) on governor shaft at an angle from vertical of ... 20 5°Dimension (C) approximately ... 438.0 mm (17.25 in)Dimension (D) approximately ... 597.0 mm (23.50 in)572G Pipelayer
Tighten locknuts (A) on rod ends to ... 12 4 N m (9 3 lb ft)With governor at High Idle, install lever (B) on governor shaft at an angle from vertical of ... 5° 5°Dimension (C) approximately ... 726.4 mm (28.6 in)Dimension (D) approximately ... 683.3 mm (26.9 in)7G5554 Control Group (D6H)
1. Tighten locknuts (A) on rod ends to ... 14 4 N m (10 3 lb ft)2. Align the timing mark on shaft (B) with centerline of sawcut on lever (C).3. Dimension (D) approximately ... 508 mm (20 in)4. With governor control lever in a vertical position, angle (E) ... 32° 5°3T4347 Control Group (D6H)
1. Tighten locknuts (A) on rod ends to ... 14 4 N m (10 3 lb ft)2. Align the timing mark on shaft (B) with centerline of sawcut on lever (C).3. Dimension (D) approximately ... 508 mm (20 in)4. With governor control lever in a vertical position, angle (E) ... 32° 5°6T3303 Control Group (D7H)
1. Tighten locknuts (A) on rod ends to ... 12 4 N m (9 3 lb ft)2. Align the timing mark on shaft (B) with centerline of sawcut on lever (C).3. With governor control lever in a vertical position, angle (E) ... 32° 5°8P3126 Control Group (D5B SA)
1. With control lever (1) in high idle position Dimension (A) approximately ... 495.0 mm (19.5 in)Dimension (B) approximately ... 786.0 mm (30.9 in)Angle (C) from vertical ... 10° 5°2. Tighten locknuts (2) on rod ends to ... 25 7 N m (18 5 lb ft)3. Tighten locknuts (3) on rod ends to ... 12 4 N m (9 3 lb ft)9W3764 Control Group (D6D SA)
1. With control lever (1) in high idle position Dimension (A) approximately ... 495.0 3.0 mm (19.5 .1 in)Dimension (B) approximately ... 735.0 mm (28.9 in)Angle (C) from vertical

Have questions with 106673-3140?





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