106673-2911 ZEXEL F 019 Z10 197 BOSCH INJECTION-PUMP ASSEMBLY f019z10197 1066732911

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 019 Z10 197 f019z10197

ZEXEL 106673-2911 1066732911

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Buy INJECTION-PUMP ASSEMBLY 106673-2911 zexel genuine, new aftermarket engine parts with delivery

Service parts 106673-2911 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-0240

3. GOVERNOR 105489-4621

4. SUPPLY PUMP 105237-6060

5. AUTOM. ADVANCE MECHANIS 105681-1400

6. COUPLING PLATE 105662-0710

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7691

11. Nozzle and Holder ME150862

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/24.5{250}

13. NOZZLE-HOLDER 105030-4581

14. NOZZLE 105015-9870

15. NOZZLE SET

Include in #1:

106673-2911 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 197 f019z10197

ZEXEL 106673-2911 1066732911

Zexel num

Bosch num

Firm num

Name

106673-2911
106673-2912

F 019 Z10 197

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-8020

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.9 3.85 3.95

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 10.1

Pump speed r/min 650 650 650

Each cylinder's injection qty mm3/st. 168.5 164.3 172.7

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 4.3+-0.5

Pump speed r/min 440 440 440

Each cylinder's injection qty mm3/st. 20.5 18 23

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10.1)

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 168.5 166.5 170.5

Basic *

Fixing the lever *

Boost pressure kPa 107 107

Boost pressure mmHg 800 800

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.3

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 140 135.9 144.1

Difference in delivery mm3/st. 8.2 8.2 8.2

Fixing the lever *

Boost pressure kPa 107 107

Boost pressure mmHg 800 800

Injection quantity adjustment_05

Adjusting point D

Rack position R1-2.7

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 112.5 108.7 116.3

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_06

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 40 80

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position R1-2.7

Boost pressure kPa 3.3 3.3 5.3

Boost pressure mmHg 25 25 40

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position R1-1.65

Boost pressure kPa 33.3 32 34.6

Boost pressure mmHg 250 240 260

Boost compensator adjustment_03

Pump speed r/min 600 600 600

Rack position R1(10.1)

Boost pressure kPa 93.3 86.6 100

Boost pressure mmHg 700 650 750

Timer adjustment

Pump speed r/min 900--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 850

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 1.5 1 2

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Boost compensator cancel stroke: BSL (4)Boost compensator stroke: BCL (5)Damper spring setting
----------
RT=1 TH=2.8mm BSL=4mm BCL=2.7+-0.1mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=16deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-5deg b=33deg+-3deg

Stop lever angle

S:Stop the pump. (1)Free (at delivery) (2)Rack position = aa (non-injection rack position). Set the stopper bolt at speed = bb. (3)Use the hole above R = cc
----------
aa=2.9-0.5mm bb=240r/min cc=37mm
----------
a=38deg+-5deg b=40deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=4.3+-0.1mm
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(3deg)

Information:

(1) Torque for the terminal nuts ... 30 3 N m (22 2 lb ft)(2) Torque for the screws that hold the nose housing to the lever housing ... 20 3 N m (15 2 lb ft)Clearance between the pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)8C3651 24V
Rotation as seen from the drive end ... clockwiseNo load conditions: Speed (rpm) ... 7350 1050Current amps ... 60 to 75Voltage ... 23Used with solenoid ... 7T02584N3180 24V, 2P3926 24V
The two 10-32 screws on the underside of the solenoid are tightened to a torque of ... 2 to 3 N m (16 to 30 lb in)Rotation as seen from the drive end ... clockwiseNo load conditions: Speed (rpm) ... 6000 to 8250Current amps ... 155 15Voltage ... 23Used with solenoid ... 3T34213T2647 24V
The two 10-32 screws on the solenoid are tightened to a torque of ... 2.25 0.25 N m (20 2 lb in)The two 1/2-13 nuts on the solenoid are tightened to a torque of ... 31 4 N m (23 3 lb ft)Rotation as seen from the drive end ... clockwiseNo load conditions: Speed (rpm) ... 8130 2130Current amps ... 89 29Voltage ... 23Used with solenoid ... 7T88543T8946 24V
Rotation as seen from the drive end ... clockwiseNo load conditions: Speed (rpm) ... 6500 1000Current amps ... 107.5 12.5Voltage ... 20Used with solenoid ... 7T88549G4338 24V
Rotation as seen from the drive end ... clockwiseMinimum (no load) speed (rpm) ... 6500Current consumption (draw) at 20V (no load) ... 77A(1) Torque for the housing bolts ... 11 N m (8 lb ft)(2) Torque for the terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(3) Clearance between the pinion and housing ... 0.51 to 1.27 mm (.020 to .050 in)Used with solenoid ... 3T86353T6305 24V
Rotation as seen from the drive end ... clockwiseMaximum (no load) speed (rpm) ... 5500Maximum current consumption (draw) (no load) ... 200A(1) Torque for the large terminal nuts ... 27 to 33 N m (20 to 24 lb ft) Torque for the small terminal nuts ... 4 to 5 N m (35 to 45 lb in)(2) Service limit of brushes ... 17.5 mm (.69 in)(3) Service limit of commutater diameter ... 48 mm (1.9 in)Pinion to ring gear clearance ... 1.5 to 5.5 mm (.06 to .22 in)Used with solenoid ... 9X03329X4447 24V
(1) Torque for terminal nuts: Small terminal nuts ... 2.25 .25 N m (20 2 lb ft)Large terminal nuts ... 30.5 3.5 N m (22.5 2.5 lb ft)No load conditions: Speed (rpm) ... 3300Current amps ... 80AVoltage ... 23.5Used with solenoid ... 3E0135