106673-2460 ZEXEL 9 400 617 239 BOSCH INJECTION-PUMP ASSEMBLY 9400617239 1066732460 me056892

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 617 239 9400617239

ZEXEL 106673-2460 1066732460

MITSUBISHI ME056892 me056892

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Buy INJECTION-PUMP ASSEMBLY 106673-2460 zexel genuine, new aftermarket engine parts with delivery

Service parts 106673-2460 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106061-5400

3. GOVERNOR 105407-2790

4. SUPPLY PUMP 105207-1200

5. AUTOM. ADVANCE MECHANIS 105636-0920

6. COUPLING PLATE 105662-0710

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7870

11. Nozzle and Holder ME056817

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105031-4530

14. NOZZLE 105015-8230

15. NOZZLE SET

Include in #1:

106673-2460 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 239 9400617239

ZEXEL 106673-2460 1066732460

MITSUBISHI ME056892 me056892

Zexel num

Bosch num

Firm num

Name

106673-2460

9 400 617 239

ME056892 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 8.1

Pump speed r/min 700 700 700

Each cylinder's injection qty mm3/st. 111.5 108.7 114.3

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point E

Rack position -

Pump speed r/min 500 500 500

Each cylinder's injection qty mm3/st. 10 8.5 11.5

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(8.1)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 111.5 110.5 112.5

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 130 110 150

Fixing the lever *

Rack limit *

Injection quantity adjustment_05

Adjusting point C

Rack position 5.1+-0.5

Pump speed r/min 225 225 225

Each cylinder's injection qty mm3/st. 10 8.5 11.5

Fixing the rack *

Remarks
(check)

Timer adjustment

Pump speed r/min 950

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1050

Advance angle deg. 2.2 1.7 2.7

Timer adjustment_03

Pump speed r/min 1150

Advance angle deg. 5.5 5 6

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Idle sub spring setting: L1.
----------
K=9 L1=5.1-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(6deg)+-5deg b=(18deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Upper lever
----------

----------
a=19.5deg+-5deg b=46deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=4.8+-0.1mm
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)

Information:

The regulator valve is mounted at the lower portion of the injection pump on the left side of the crankcase. It regulates pressure of engine oil that flows through the oil filter and oil cooler into the main gallery.When oil pressure in the main gallery exceeds specified level the regulator valve opens to return part of engine oil to the oil pan.(5) Lubrication of All PartsThe engine oil routed to the main oil gallery lubricates all parts as described in the following.(a) Main bearing and connecting rod bearing The oil main gallery connects to the crankshaft main bearing through oil holes for lubrication of the main bearing. Part of engine oil that has lubricated the main bearing flows through the oil