106672-9860 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066729860


 

Information injection-pump assembly

ZEXEL 106672-9860 1066729860
106672-9860 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106672-9860 zexel genuine, new aftermarket engine parts with delivery

Service parts 106672-9860 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106061-5880
3. GOVERNOR 105407-3581
4. SUPPLY PUMP 105237-1990
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-1070
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5580
11. Nozzle and Holder 6138-12-3700
12. Open Pre:MPa(Kqf/cm2) 24.5{250}
13. NOZZLE-HOLDER 105031-4480
14. NOZZLE 105015-5690
15. NOZZLE SET

Include in #1:

106672-9860 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106672-9860 1066729860


Zexel num
Bosch num
Firm num
Name
106672-9860 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   131424-1520
Overflow valve opening pressure (drive side) kPa   157 123 191
Overflow valve opening pressure (drive side) kgf/cm2   1.6 1.25 1.95
Overflow valve (governor side)   134424-2320
Overflow valve opening pressure (governor side) kPa   157 123 191
Overflow valve opening pressure (governor side) kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   294 294 294
Tester oil delivery pressure kgf/cm2   3 3 3
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.8
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   116 114 118
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.1+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   10.5 9 12
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106672-9860
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=10
----------

Speed control lever angle

Test data 106672-9860
F:Full speed I:Idle S:Stop
----------

----------
a=19deg+-5deg b=32deg+-5deg c=25deg+-3deg

Stop lever angle

Test data 106672-9860
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

0000001501 Q ADJUSTMENT PIPING

Test data 106672-9860
Piping at standard injection quantity adjustment Tester fuel pipe A (B) branch piping Fuel inlet C (D) With check valve and overflow valve (E) Without overflow valve (F) Rubber hose (L = 900mm)
----------

----------

Timing setting

Test data 106672-9860
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Information:

Safety is everyone's business and is basically the use of good common sense. A general guide of safety precautions are given below, but each installation has its own peculiarities which cannot always be predicted and covered by established rules. Past experience and common sense are needed for the necessary safety measures. Attention to safety will help avoid serious accidents. Be alert. Watch for hazards. Use preventive measures. Correct deficiencies immediately.The following safety precautions are a general guide to safe operation:1. To prevent personal injury, install guards over all exposed rotating parts.2. To prevent hearing damage, wear ear protective devices if working inside an enclosed engine room with engine running.3. To prevent head injury, wear safety hat when working in the area of overhead equipment.4. Wear safety glasses and shoes as required. 5. Do not wear loose clothing whenever working around engines or machinery.6. Wipe up spilled oil, fuel or coolant.7. Keep batteries in a well ventilated area. Do not smoke around batteries. Hydrogen gas, which is present in the area of the batteries, is highly explosive.8. Provide adequate and safe waste oil disposal.9. Store oily rags in fireproof containers. Don't leave rags on engine.
When using pressure air, wear safety glasses and protective clothing. Maximum air pressure, used for cleaning, must be below 30 PSI (2 kg/cm2).
10. Remove all tools, electrical cords and other loose items from the engine before starting.11. Disconnect and tape the battery ground lead before working on an engine to prevent accidental starting. Be sure an automatic start-stop system cannot operate and start the engine while working on it.12. Do not attempt repairs you do not understand. Follow instructions.13. Stop engine before adjusting or repairing engine or driven equipment.14. Remove radiator cap slowly. Cooling systems can be pressurized and hot fluid will flash to steam as pressure is removed.15. Never start an engine with the governor linkage disconnected.16. Replace or repair broken or damaged equipment. Use proper tools.17. Do not smoke while refueling. Observe NO SMOKING signs.18. Never store flammable liquids near the engine.19. All electrical equipment must be grounded according to local building codes.20. Check all connections periodically for tightness and insulation.21. Insulate all connections and disconnected wires.22. Do not use carbon tetrachloride fire extinguishers. Fumes are toxic and the liquid has a deteriorating effect on insulation. 23. Do not touch the heat sink on the generator regulator when the generator is running. It is electrically "hot".24. Do not work on electrically "hot" equipment.25. Always disconnect the engine starter circuit when working on the generator.26. Hot engine oil can cause burns when drained. Allow the oil to cool below 140°F or provide protection when draining the hot oil.27. Never remove a plug to check pressure with the engine running. Shut down the engine and assure there is no pressure before removing plug.28. When starting an engine after repair, make provisions for shutting off air supply in case there is an overspeed on start up.29. Never look into an open cylinder port and turn over

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Group cross 106672-9860 ZEXEL

Komatsu 

9 400 610 229 
6211711632 
INJECTION-PUMP ASSEMBLY
S6D140
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 183 
6211711362 
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S6D140
9 400 610 336 
6127711152 
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Niigata-Urawa 

 
75G47050A 
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Niigata-Urawa 

 
79915306B 
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6NSF
9 400 617 184 
79915306E 
INJECTION-PUMP ASSEMBLY
6NSF
 
 
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Niigata-Urawa 

 
75G47060B 
INJECTION-PUMP ASSEMBLY
6NSF
9 400 612 701 
75G47060C 
INJECTION-PUMP ASSEMBLY
6NSF

Niigata-Tekkou 

9 400 617 185 
75G47060E 
INJECTION-PUMP ASSEMBLY
6NSF
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 186 
6137721222 
INJECTION-PUMP ASSEMBLY
SA6D105
106672-9860  
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 617 187 
6138721702 
INJECTION-PUMP ASSEMBLY
SA6D110

Mitsubishi-Heav 

F 019 Z10 059 
3256521080 
INJECTION-PUMP ASSEMBLY
S6A2
9 400 617 188 
3256540280 
INJECTION-PUMP ASSEMBLY
S6A2
F 019 Z10 053 
3256531080 
INJECTION-PUMP ASSEMBLY
S6A2
F 019 Z10 050 
3256541080 
INJECTION-PUMP ASSEMBLY
S6A2
F 019 Z10 054 
3256551080 
INJECTION-PUMP ASSEMBLY
S6A2
9 400 617 189 
3256561080 
INJECTION-PUMP ASSEMBLY
S6A2
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