106672-9800 ZEXEL 9 400 610 229 BOSCH INJECTION-PUMP ASSEMBLY 9400610229 1066729800 6211711632

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 229 9400610229

ZEXEL 106672-9800 1066729800

KOMATSU 6211711632 6211711632

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Buy INJECTION-PUMP ASSEMBLY 106672-9800 zexel genuine, new aftermarket engine parts with delivery

Service parts 106672-9800 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106060-7070

3. GOVERNOR 105447-0770

4. SUPPLY PUMP 105217-1560

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105663-0380

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-4113

11. Nozzle and Holder 6211-11-3101

12. Open Pre:MPa(Kqf/cm2) 24.5{250}

13. NOZZLE-HOLDER 105041-7122

14. NOZZLE 105015-6390

15. NOZZLE SET

Include in #1:

106672-9800 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 229 9400610229

ZEXEL 106672-9800 1066729800

KOMATSU 6211711632 6211711632

Zexel num

Bosch num

Firm num

Name

106672-9800
106672-9970

9 400 610 229

6211711632 KOMATSU

INJECTION-PUMP ASSEMBLY
S6D140 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-3420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.3 4.25 4.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 290 286 294

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 5.8+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 20.7 19.2 22.2

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 300 290 310

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Minimum - maximum speed specification (2)Target notch: K (3)Tolerance for racks not indicated: +-0.05mm. (4)RACK LIMIT (5)Idle sub spring setting: L1. (6)Variable speed specification: idling adjustment (7)Main spring setting
----------
K=10 L1=5.2-0.5mmm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=24deg+-5deg

0000000901

F:Full load I:Idle S:Stop (1)Use the hole at R = aa
----------
aa=27mm
----------
a=26.5deg+-5deg b=24deg+-5deg c=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(260deg)

Information:

(1) 8L9790 Spring (governor): Put a force on spring of ... 24.5 N (5.51 lb)Then add more force to make spring shorter by ... 8.23 mm (.324 in)Total test force ... 39.5 0.5 N (8.9 .1 lb)Free length after test ... 59.4 1.0 mm (2.34 .04 in)Outside diameter ... 34.96 0.38 mm (1.376 .015 in)Color code ... one end pink(2) 2W2216 Spring (broken link): Length under test force ... 26.33 mm (1.033 in)Test force ... 13.34 0.66 N (3.002 .149 lb)Free length after test ... 58.77 mm (2.313 in)Outside diameter ... 11.32 mm (.446 in)Color code (stripes) ... none(3) 4N6410 Spring (dashpot): Length under test force ... 26.16 mm (1.030 in)Test force ... 4.5 0.4 N m (40 4 lb in)Free length after test ... 31.24 mm (1.230 in)Outside diameter ... 14.83 mm (.584 in)Color code (stripes) ... one pink(4) 3K5733 Spring (centering): Length under test force ... 19.3 mm (.76 in)Test force ... 61 5 N (13.7 1.1 lb)Free length after test ... 31.0 2.0 mm (1.22 .08 in)Outside diameter ... 14.35 mm (.565 in)Color code (stripes) ... none(5) Governor housing assembly.(6) 1W4243 Spring (bumper): Length under test force ... 26.3 mm (1.04 in)Test force ... 0.194 N (.0437 lb)Free length after test ... 32 mm (1.3 in)Outside diameter ... 8.3 mm (.33 in)Color code (stripes) ... one yellow(7) Full load stop block. (8) Distance four dowels extend above the surface of governor housing (5) ... 6.0 0.5 mm (.24 .02 in)(9) Distance two dowels extend above the surface of the governor housing ... 3.0 0.5 mm (.12 .02 in) (10) Distance from the surface of block (7) to the end of the dowel ... 62.00 0.75 mm (2.4419 0.030 in) (11) Tighten the plug to a torque of ... 11 2 N m (97 18 lb in)(12) Tighten the body to a torque of ... 6.25 1.35 N m (55 12 lb in)(13) Tighten the insulator to a torque of ... 3.4 0.5 N m (30 4 lb in)(14) Tighten bolts to a torque of ... 3.5 0.4 N m (31 4 lb in)