106672-3363 ZEXEL 9 400 617 083 BOSCH INJECTION-PUMP ASSEMBLY 9400617083 1066723363 220202794a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 617 083 9400617083

ZEXEL 106672-3363 1066723363

HINO 220202794A 220202794a

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Buy INJECTION-PUMP ASSEMBLY 106672-3363 zexel genuine, new aftermarket engine parts with delivery

Service parts 106672-3363 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106060-7420

3. GOVERNOR 105407-4441

4. SUPPLY PUMP 105217-1301

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105662-0850

7. COUPLING PLATE 156637-3720

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5851

11. Nozzle and Holder 23600-2030

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-5480

14. NOZZLE 105015-7690

15. NOZZLE SET

Include in #1:

106672-3363 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 083 9400617083

ZEXEL 106672-3363 1066723363

HINO 220202794A 220202794a

Zexel num

Bosch num

Firm num

Name

106672-3363
106672-3364

9 400 617 083

220202794A HINO

INJECTION-PUMP ASSEMBLY
EK130-T K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0920

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.3 3.2 3.3

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 162 156 168

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.3

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 173.5 171.5 175.5

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point -

Rack position 5.4+-0.5

Pump speed r/min 360 360 360

Average injection quantity mm3/st. 14.8 11.8 17.8

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting (4)Rack difference between N = N1 and N = N2
----------
K=7 N1=750r/min N2=550r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
----------
a=(4deg)+-5deg b=(19deg)+-5deg c=(3deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb (2)Rack position (idle rack - 0.5) or less (3)Hold the boss against the stop side
----------
aa=4.4mm bb=0r/min
----------
a=27deg+-5deg b=53deg+-5deg c=(11deg)

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)

Information:

GENERAL
1. Schematic
Schematic2. Specifications (standard) INSPECTION
Inspection points1. Water pump Check the impeller and shaft for rotation. If they do not rotate freely or have noise, replace the water pump assembly.
Checking water pump2. Thermostat (standard) Hang the thermostat in the pan of water as shown in the illustration. The thermostat must be below the surface of the water and its must be away from the sides of the pan. Heat the water uniformly in the pan and measure a temperature at which the valve starts opening and a temperature at which the valve lift (distance) is 8 mm (0.3 in.). Replace the thermostat if defective.
Water in the pan is hot. Any contact can cause severe burns.
Testing thermostat3. Thermoswitch (standard) Hang the thermoswitch in the pan of oil with its temperature sensing end below the surface of oil and measure the resistance while heating the oil as shown in the illustration. If the resistance is incorrect, replace the thermoswitch.
Oil in the pan is hot. Any contact can cause severe burns.
Testing thermoswitch4. Thermounit (standard) Hang the thermounit in the pan of antifreeze with its temperature sensing end below the surface of antifreeze and measure the resistance while heating the antifreeze as shown in the illustration. If the resistance is incorrect, replace the thermounit.
Antifreeze in the pan is hot. Any contact can cause severe burns.
Testing thermounit