106672-3214 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066723214 220004844a


 

Information injection-pump assembly

ZEXEL 106672-3214 1066723214
HINO 220004844A 220004844a
106672-3214 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 106672-3214 1066723214
HINO 220004844A 220004844a


Zexel num
Bosch num
Firm num
Name
106672-3214 
106672-3216 
 
220004844A  HINO
INJECTION-PUMP ASSEMBLY
EP2 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve (drive side)   134424-1420
Overflow valve opening pressure (drive side) kPa   162 147 177
Overflow valve opening pressure (drive side) kgf/cm2   1.65 1.5 1.8
Overflow valve (governor side)   134424-1720
Overflow valve opening pressure (governor side) kPa   162 147 177
Overflow valve opening pressure (governor side) kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.5 4.44 4.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   8.8
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   173 171 175
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.1
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   183.5 180.5 186.5
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.8
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   171 165 177
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_04
Adjusting point   D
Rack position   8.4
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   160.5 157.5 163.5
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_05
Adjusting point   E
Rack position   7.4
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   137 132 142
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_06
Adjusting point   F
Rack position   9.2+0.2
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   186 180 192
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Rack limit   *
Injection quantity adjustment_07
Adjusting point   G
Rack position   6.4
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   86 84 88
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_08
Adjusting point   J
Rack position   4.6+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11 8 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   6.4
Boost pressure kPa   9.3 7.3 9.3
Boost pressure mmHg   70 55 70
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   8.8
Boost pressure kPa   40 40 40
Boost pressure mmHg   300 300 300

Test data Ex:

Governor adjustment

Test data 106672-3214
N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL (2)Set idle at delivery (3)Damper spring setting: DL
----------
RAL=9.2+0.2mm DL=3.6-0.2mm
----------

Speed control lever angle

Test data 106672-3214
F:Full speed
----------

----------
a=8deg+-5deg

0000000901

Test data 106672-3214
F:Full load I:Idle (1)Set point J (2)At delivery
----------

----------
a=25deg+-5deg b=45deg+-3deg c=47deg+-5deg

Stop lever angle

Test data 106672-3214
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=50deg+-5deg

0000001501 RACK SENSOR

Test data 106672-3214
R:Rack position (mm) V:Voltage (V) After installing the rack sensor, confirm the output value (VR).
----------
N1=650r/min Ra=8.8mm VR=1.7+-0.01V
----------

Timing setting

Test data 106672-3214
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(0deg)




Information:


JANUARY 2010
INFORMATION RELEASE MEMO
Reman
PELJ1131 ?2010 Caterpillar CAT REMAN ANNOUNCES ADDITIONAL INJECTORS AND FUEL NOZZLES FOR CERTAIN C9, 3306, AND 3306B ENGINE MODELS
Announcement
Cat Reman announces the introduction of additional remanufactured injectors and nozzles. These injectors and nozzles will provide dealers and customers with additional replacement and repair options. Refer to the following table for part number details.
Availability
The above injectors and nozzles are currently available for ordering. Some of these Reman Injectors and Nozzles may be on initial seed support. For parts on initial seed support Antares may show "0" on-hand quantity for the Reman part number, however, orders for Reman will be filled with the new part equivalent. When Reman is the preferred option always order under the Reman part number regardless of what the system shows for on-hand. As long as the new equivalent part number has on-hand available the Reman order will be filled. For more details on the Reman seed policy please refer to the "Reman Parts Availability & Seeding Policy" information release memo, PELJ0816-01.
Features and Benefits
Cat? Reman Injectors and Nozzles offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these remanufactured air starters. Cat Reman Injectors and Nozzles provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included Improved reliability and performance
Worldwide availability through Cat? parts distribution system Customer access regardless of location
Backed by Cat parts warranty Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Injectors and Nozzles is simple, visual, and requires no special tools. Consult the Unit Injectors ? Electronic Core Acceptance Criteria SELD0226 or Fuel Nozzles ? Direct Injection Core Acceptance Criteria SELD0024 for complete details.
Warranty
Please consult the appropriate Cat parts warranty statement for your area.
Core Management
Please refer to the Cat Core Management Information System (CMIS 2) Parts Information application describing all Cat Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://catreman.cat.com. If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. Outside the US please refer to

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Group cross 106672-3214 ZEXEL

Hino 

 
220004840A 
INJECTION-PUMP ASSEMBLY
EP2
 
220004841A 
INJECTION-PUMP ASSEMBLY
EP2
 
220004842A 
INJECTION-PUMP ASSEMBLY
EP2
 
220004843A 
INJECTION-PUMP ASSEMBLY
EP2
106672-3214  

106672-3216 
 
220004844A 
INJECTION-PUMP ASSEMBLY
EP2
 
220004845A 
INJECTION-PUMP ASSEMBLY
EP2
9 400 617 074 
220004846A 
INJECTION-PUMP ASSEMBLY
EP2
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