Information injection-pump assembly
BOSCH
9 400 617 069
9400617069
ZEXEL
106672-3120
1066723120
HINO
220004101C
220004101c

Rating:
Service parts 106672-3120 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
23600-1621
12.
Open Pre:MPa(Kqf/cm2)
14.7{150}/21.6{220}
15.
NOZZLE SET
Include in #1:
106672-3120
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 617 069
9400617069
ZEXEL
106672-3120
1066723120
HINO
220004101C
220004101c
Zexel num
Bosch num
Firm num
Name
106672-3120
9 400 617 069
220004101C HINO
INJECTION-PUMP ASSEMBLY
EK100 * K
EK100 * K
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
134424-0920
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
4.8
4.74
4.8
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.75 60.25
Cal 1-4 deg. 60 59.75 60.25
Difference between angles 2
Cyl.1-2 deg. 120 119.75 120.25
Cyl.1-2 deg. 120 119.75 120.25
Difference between angles 3
Cal 1-6 deg. 180 179.75 180.25
Cal 1-6 deg. 180 179.75 180.25
Difference between angles 4
Cal 1-3 deg. 240 239.75 240.25
Cal 1-3 deg. 240 239.75 240.25
Difference between angles 5
Cal 1-5 deg. 300 299.75 300.25
Cal 1-5 deg. 300 299.75 300.25
Injection quantity adjustment
Adjusting point
A
Rack position
7.5
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
141
135
147
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
7.8
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
143.5
141.5
145.5
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
8
Pump speed
r/min
1075
1075
1075
Average injection quantity
mm3/st.
152
149
155
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
4+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
10
7
13
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Injection quantity adjustment_05
Adjusting point
E
Rack position
8.9+-0.5
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
140
140
150
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment

N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)RACK LIMIT: RAL
----------
DL=3.5-0.2mm RAL=(8.9)mm
----------
----------
DL=3.5-0.2mm RAL=(8.9)mm
----------
Speed control lever angle

F:Full speed
----------
----------
a=12deg+-5deg
----------
----------
a=12deg+-5deg
0000000901

F:Full load
I:Idle
(1)Stopper bolt setting
(2)Use the hole at R = aa
----------
aa=50mm
----------
a=16deg+-5deg b=36deg+-3deg
----------
aa=50mm
----------
a=16deg+-5deg b=36deg+-3deg
Stop lever angle

N:Pump normal
S:Stop the pump.
----------
----------
a=15deg+-5deg b=64deg+-5deg
----------
----------
a=15deg+-5deg b=64deg+-5deg
Information:
REM05-08
CAT® Reman
February 2005 APPEARANCE CHANGE TO CAT® REMAN DIFN NOZZLES Announcement The Caterpillar Remanufactured Products Group announces an appearance change on selected Cat Reman DIFN nozzles effective 02/04/05. In order to improve the salvage of DIFN nozzles, Cat Reman will begin using bodies for a third life on select DIFN nozzels. The current process allows for only one use. Effective on 02/04/05 they will begin machining the nozzle bodies to allow for a new tip to be pressed in. These nozzles will have the appearance of having a longer tip and shorter body. See pictures below. This change will not alter fit or performance in any way. Part Numbers Impacted
The table below lists part numbers impacted by this change.
Features and Benefits
Cat Remanufactured fuel nozzles offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured fuel nozzles. Cat Remanufactured fuel nozzles provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Caterpillar® parts distribution system
Customer access regardless of location
Backed by Cat warranty
Consistent support
Core Acceptance Core Acceptance Criteria for Caterpillar Remanufactured fuel nozzles is simple, visual, and requires no special tools. Consult your Core Acceptance Guide for complete details. Warranty Please consult the appropriate warranty statement for your area. Core Management Please refer to the Caterpillar core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail. For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD00390, go to the Reman Dealer website https://reman.cat.com. If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.
PELJ0505 CATERPILLAR® ?2005 Caterpillar
Have questions with 106672-3120?
Group cross 106672-3120 ZEXEL
Hino
Hino
106672-3120
9 400 617 069
220004101C
INJECTION-PUMP ASSEMBLY
EK100
EK100