106671-9860 ZEXEL 9 400 613 061 BOSCH INJECTION-PUMP ASSEMBLY 9400613061 1066719860 12667151010

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 613 061 9400613061

ZEXEL 106671-9860 1066719860

YANMAR 12667151010 12667151010

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Buy INJECTION-PUMP ASSEMBLY 106671-9860 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-9860 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1900

3. GOVERNOR 105407-7320

4. SUPPLY PUMP 105237-1890

5. AUTOM. ADVANCE MECHANIS 105681-2580

6. COUPLING PLATE 105664-0900

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106671-9860 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 061 9400613061

ZEXEL 106671-9860 1066719860

YANMAR 12667151010 12667151010

Zexel num

Bosch num

Firm num

Name

106671-9860

9 400 613 061

12667151010 YANMAR

INJECTION-PUMP ASSEMBLY
6HA2MHTE K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 4.1 4.05 4.15

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 13.7

Pump speed r/min 975 975 975

Each cylinder's injection qty mm3/st. 210 203.7 216.3

Basic *

Fixing the lever *

Boost pressure kPa 96.6 96.6

Boost pressure mmHg 725 725

Injection quantity adjustment_02

Adjusting point B

Rack position 8+-0.5

Pump speed r/min 285 285 285

Each cylinder's injection qty mm3/st. 70.5 63.4 77.6

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-1.75

Boost pressure kPa 38 35.3 40.7

Boost pressure mmHg 285 265 305

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1(13.7)

Boost pressure kPa 83.3 83.3 83.3

Boost pressure mmHg 625 625 625

Timer adjustment

Pump speed r/min 550--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 630

Advance angle deg. 1 0.7 1.3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set to avoid rack limit. (4)Boost compensator stroke: BCL (5)Set idle sub-spring
----------
K=9 BCL=1.75+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-5deg b=37deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)Normal
----------
aa=1-0.5mm bb=0r/min
----------
a=25deg+-5deg b=70deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Illustration 1 g06531932
Typical example
(1) 310-4948 Clip
(2) 310-4947 Clip
(3) 536-7106 Grommet
Illustration 2 g06533545
Typical view of DEF lines group in 794 AC/ 796 AC/ 798 AC machines
Table 1
Required Parts
Item Qty New Part Number Part Name Former Part Number(1)
1 12(2) 310-4948 Clip 3G-8054
2 12(2) 310-4947 Clip 3G-8057
3 12(2) 536-7106 Grommet 3G-8047
(1) The former part number listed is for reference only and may differ.
(2) 785G machines require only 8 quantity.New 310-4948 Clip (1) replaces the former 3G-8054 Clip in the DEF lines group/heater lines group.New 310-4947 Clip (2) replaces the former 3G-8057 Clip in the DEF lines group/heater lines group.New 536-7106 Grommet (3) replaces the former 3G-8047 Grommet in the DEF lines group/heater lines group.