106671-9480 ZEXEL 9 400 617 050 BOSCH INJECTION-PUMP ASSEMBLY 9400617050 1066719480

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 617 050 9400617050

ZEXEL 106671-9480 1066719480

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Buy INJECTION-PUMP ASSEMBLY 106671-9480 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-9480 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106067-1090

3. GOVERNOR 105487-7100

4. SUPPLY PUMP 105207-1190

5. AUTOM. ADVANCE MECHANIS 105636-2620

6. COUPLING PLATE 105663-0390

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106671-9480 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 050 9400617050

ZEXEL 106671-9480 1066719480

Zexel num

Bosch num

Firm num

Name

106671-9480

9 400 617 050

CHINA

INJECTION-PUMP ASSEMBLY
6130T K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.1

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 150 147 153

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 48 48

Boost pressure mmHg 360 360

Injection quantity adjustment_02

Adjusting point C

Rack position 6.3+-0.5

Pump speed r/min 280 280 280

Average injection quantity mm3/st. 17.5 15.5 19.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 155 115 195

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position R1-1

Boost pressure kPa 16 14.7 17.3

Boost pressure mmHg 120 110 130

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position R1(10.1)

Boost pressure kPa 34.7 28 41.4

Boost pressure mmHg 260 210 310

Timer adjustment

Pump speed r/min 550--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 2.2 1.7 2.7

Timer adjustment_04

Pump speed r/min 1050

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Boost compensator stroke: BCL (5)Damper spring setting
----------
RT=1 TH=2.1mm BCL=1+-0.1mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=(10deg)+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=55mm
----------
a=15deg+-5deg b=28deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Drive side
----------
aa=30mm
----------
a=64deg+-5deg b=25deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)

Information:

Lubricate, Oil - To apply a material to a surface to reduce
Pry - To raise, move or open with a lever.
Remove - To take off.
Route - To install a harness, hose, or wire along a specific course or layout along or through a product, to direct along a predefined path.
Special Tool - To work with a nonstandard device.
Tighten - To make nearer to fully stretched, without slack, to apply tension or torque.Torque Specifications
Refer to Torque Specifications, SENR3130 for the most up-to-date torque specifications for standard fasteners.Tooling Required
The table below contains the tooling needed for this procedure.
Table 39
Item Qty Part Number Part Name Illustration (Substep) Location
T1 1 5F-4764 Pry Bar Illustration 6 (1) Fuel Injector Removal
Illustration 2 g06285426
Illustration 3 g06285429
Illustration 4 g06285477
Illustration 5 g06285492
Illustration 6 g06285497Fuel Injector Installation
Illustration 7 g06285503
Illustration 8 g06285515
Illustration 9 g06285527
Illustration 10 g06285536
Refer to the appropriate Testing and Adjusting manual to check or reset the engine valve lash.
Illustration 11 g06285542Reference Section