106671-9360 ZEXEL 9 400 617 043 BOSCH INJECTION-PUMP ASSEMBLY 9400617043 1066719360 w1n47102a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 617 043 9400617043

ZEXEL 106671-9360 1066719360

NIIGATA-URAWA W1N47102A w1n47102a

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Buy INJECTION-PUMP ASSEMBLY 106671-9360 zexel genuine, new aftermarket engine parts with delivery

Service parts 106671-9360 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106060-7165

3. GOVERNOR 105306-1070

4. SUPPLY PUMP 105237-1480

5. AUTOM. ADVANCE MECHANIS 105635-0420

6. COUPLING PLATE 105663-0340

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106671-9360 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 617 043 9400617043

ZEXEL 106671-9360 1066719360

NIIGATA-URAWA W1N47102A w1n47102a

Zexel num

Bosch num

Firm num

Name

106671-9360

9 400 617 043

W1N47102A NIIGATA-URAWA

INJECTION-PUMP ASSEMBLY
DMF13HS K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131425-0120

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.05 3 3.1

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11.6

Pump speed r/min 950 950 950

Average injection quantity mm3/st. 185.5 180.5 190.5

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.4+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 54.5 51.5 57.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 350

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 1.6 1.1 2.1

Timer adjustment_03

Pump speed r/min 800

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Rack limit using the stop lever: R1 (2)Damper spring setting: DL
----------
R1=12.6+0.2mm DL=6.9-0.3mm
----------

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=13deg+-5deg b=18deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=4deg+-5deg b=38deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)

Information:

Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
There have been some instances of issues with the following fuel injection pumps:
Table 1
Part Number Description
295-0435 Fuel Injection Pump Gp
348-6930 Pump
415-4313 Pump
420-4524 Fuel Injection Pump
422-5257 Fuel Injection Pump
443-3226 Fuel Injection Pump The issue may be reported as low engine power or the high idle speed may be inconsistent. Most issues have been reported below 200–300 hours of service.Solution
Note: Do not attempt to adjust the fuel pump or repair the fuel pump.Install a replacement fuel pump of the same part number. Refer to Disassembly and Assembly, Fuel Injection Pump - Remove and Disassembly and Assembly, Fuel Injection Pump - Install for the correct procedure.Retain the removed fuel pump for 30 days. The fuel pump will be requested for return using the Send It Back (SIB) process.